1. AGU IT 2006, Page 1 Production Order Management Products for WinCC Manufacturing Specifications and Production Orders License price per application 3850,-€Set-up On site based on time and material Production manager Manufacturing specifications Production orders Production results Production analysis

2. AGU IT 2006, Page 2 Production Order Management Products for WinCC Introduction With the Sm@rtLine program MPM (Machine Production Manager) users can define their manufacturing specifications based on the following data information: general information general information tools tools ingredients ingredients production parameters production parameters machine parameters machine parameters Based on the defined manufacturing specifications (recipes) the user can define process orders and load them into the WinCC User Archive or directly into the S7. The machine‘s or process‘ result data is uploaded from the S7 or the WinCC station into the MPM program and evaluated. The analysis can occur within MPM or can be exported to Excel.

3. AGU IT 2006, Page 3 Production Order Management Products for WinCC Plant intelligence WinCC S7-Controller Manufactuing specifications Modification manager Production orders Master data manager Order header Machine production manager Datablock Tools Ingredients Product settings Machine settings Order header Datablock Tools data Ingredients data Production data Machine Program [ AWL, FUP, CFC ] WinCC database MS SQL Server Product settings Machine settings Order data Tools Ingredients Online Data: User Archive Product settings Machine settings Order data Tools Ingredients Offline Data: User Archive Online data OEE analysis The production orders‘ data is entered in the user archive The production orders‘ data is entered in the user archive The production order contains tools, ingredients, production and machine parameters The pre-set values are organized according to plant process When specified, the data is automatically entered in the S7 data blocks When specified, the data is automatically entered in the S7 data blocks Every data information has an ID number There is a data block for each tool, ingredient, production and machine data The result data is entered into a data block The result data is entered into a data block Each data field has an individual ID which is entered into the MPM via an identification chart Each of the 3 real values and the status word can be freely allocated The result data is transferred to the user archiveThe result data is transferred to the user archive The result data is transferred into the analysis area of the MPM You can design your evaluations yourself using the included formula editor

4. AGU IT 2006, Page 4 Production Order Management Products for WinCC Manufacturing specifications and production orders Creating manufacturing specificationsCreating manufacturing specifications Definition of the tools Specifying the ingredients Specifying the production parameters Specifying the machine parameters Generate a production order based on the manufacturing specification Generate a production order based on the manufacturing specification Management of the run times of the tools used Management of the run times of the tools used Configuration of the master data Configuration of the master data Assignment of plant parts to tools and parameters Definition of quantities and units Specificaiton of operational performance of tools Online data Online data Load data in the WinCC User Archive Upload data from the User Archives Depiction according to the data source‘s assignment chart Analysis according to OEE key The OEE evaluation formulas can be changed by the user

5. AGU IT 2006, Page 5 Production Order Management Products for WinCC Description Manufacturing specification The user can define the manufacturing specification here. The manufacturing specification ist not branch- specific and unlimited additions can be made in the master data. Unlimited structures can be built up and loaded into the open and yet standardized WinCC and S7 files.

6. AGU IT 2006, Page 6 Production Order Management Products for WinCC Manufacturing specification: general information All of the manufacturing specifications are shown in this view. The manufacturing specifications can be enabled via the revision service (function: withdraw).

7. AGU IT 2006, Page 7 Production Order Management Products for WinCC Tools and their run times/clock-pulse rate can be defined for each manufacturing specification. Machine parts and tools can be assigned in the master data. Manufacturing specification : tools / machine parts

8. AGU IT 2006, Page 8 Production Order Management Products for WinCC Manufacturing specification : ingredients Ingredients can be defined for each manufacturing specification. The parameterization can be set as the user needs and can be expanded in the master data. Ingredients

9. AGU IT 2006, Page 9 Production Order Management Products for WinCC Manufacturing specification : production parameters Production parameters can be defined for each manufacturing specification. Values that ascertain the properties of the production belong to the production parameters. The production parameters are supplemented by the machine parameters.

10. AGU IT 2006, Page 10 Production Order Management Products for WinCC Manufacturing specification and production orders Machine parameters can be defined for each manufacturing specification. Values that ascertain the properties of the machine belong to the machine parameters. The machine parameters are supplemented by the production parameters.

11. AGU IT 2006, Page 11 Production Order Management Products for WinCC Production orders Based on the manufacturing specifications the user can define process orders. The user can enter current data in the process order for the default values pre-defined in the manufacturing specifications.

12. AGU IT 2006, Page 12 Production Order Management Products for WinCC Online data The online data shows the production results of the production orders. The user can calculate this data in the OEE module or can export the data to Excel.