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Easi-Sterilise Standard Operating Procedures Section 2 Packaging and Wrapping Procedures
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Section 2 Packaging and Wrapping Procedures
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2.1 Organisation Of Packing Area Organised packing area ensures a clean, safe work working area that reduces the risk of equipment damage/loss and unsafe work practices. Clean designated work areas Uncluttered Be responsible for stock and equipment Check expiry dates Use reference guides for identification of instruments and trays Report missing equipment and instruments If unsure, ask for help
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2.2 Assembly Of Instrument Trays And Hollowware Consistent patterns/protocols for assembling trays of instruments and other equipment prior to wrapping and sterilising enables efficiency and accuracy of surgical procedures. Inspect - Patient Safety Checks Clean, dry, rust and stain free No damage, splits, cracks, dents, non alignment, dullness of cutting edge
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2.2 Assembly Of Instrument Trays And Hollowware Prepare equipment for sterilization: Check multi-part equipment / instruments can be assembled and functioning then disassembled or loosely assembled for sterilisation as per manufacturers instructions Hinged or ratchet instruments are opened and unlocked Sharp items protected with a tip protector or enclosed in a cassette
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2.2 Assembly Of Instrument Trays And Hollowware Follow the facilities predetermined set ups/ trays/ cassette Select appropriate size tray or packaging material to assemble instruments giving consideration to size, mass and contents of tray NB The density and size of tray/pack is determined at each oral health facility during the annual sterilization performance qualification
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2.2 Assembly Of Instrument Trays And Hollowware When packaging hollowware sets: Openings are to face in the same direction, Hollowware should not be able to move, and Individual packs do not include combinations of hollowware, instruments, gauze dressings, drapes or tubing
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2.3 Wrapping, Packaging & Labelling Purpose Provides a protective barrier against sources of potential contamination. Wrapping/packaging methods must facilitate aseptic removal of contents
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2.3 Wrapping, Packaging & Labelling Wrapped items The method shall be envelope fold or square fold technique The type and method of wrapping and packaging is facility specific Check prior to use the wrapping material is not damaged or expired The class 1 chemical indicator tape used for sealing will be specific to the mode of sterilisation (pressure sensitive, non- toxic and adhere to clean surface) Ensure tape is adhered to wrapping/packaging material
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2.3 Wrapping, Packaging & Labelling Flexible packaging materials Check for damage and expiry date Correct size pouch for contents Hollowware openings are against non-laminate surface Any writing required should be done on the outer parameter of the flexible packaging material. Self sealing pouches must be sealed by folding the flap along perforation/dotted line as indicated by the manufacturer.
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Packaging and sealing
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2.3 Wrapping, Packaging & Labelling Labelling of packs: All packs, bags, pouches and wrapped items must be labelled if contents are not visible Use a non-toxic, water resistant, felt tipped marking pens and rubber stamps using similar ink or pre-printed tape Writing on wrapping could damage the integrity of the material
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2.3 Wrapping, Packaging & Labelling To occur prior to the sterilizing process utilising: 1.Batch labels (piggyback) Details on the batch label gun must be checked and updated for each sterilizer cycle. The minimum information required on each label must include; Date of sterilization Sterilizer number Sterilizer cycle number
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Blue = Unprocessed Sterilizer number
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Colour interpretation chart
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2.3 Wrapping, Packaging & Labelling To occur prior to the sterilizing process utilising: Pre-printed tape Write on tape Labelling - clear and precise
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2.4 Using and Reloading Batch Label Gun Upper adjustable print display - Setting the date and the steriliser number Date must appear as DD (space) MM (space) YY starting from the far left The sterilizer number must be positioned to the far right
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White mark (L) Side Date - dd mm yy (R) Side - Steriliser number Steriliser cycle number White mark
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Reloading Reloading the batch label gun with labels Batch label guns need to be serviced every 12 months If the base plate is opened during operation, re-check that fields are correctly aligned
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Chemical Indicators Class 1 – Process indicator – exposure to a sterilisation process – shows processed/unprocessed e.g sterilising tape, external chemical indicators. Class 2 – Specific tests e.g Bowie Dick type test Class 3 – Single parameter – critical parameter e.g. dry heat Class 4 – Multi parameter eg. Time at Temp. Class 5 – Integrating indicator – time temp and moisture Class 6 – Emulating indicator (cycle verification) – eg. 134°C @ 3.5 min
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Chemical Indicators do not indicate sterilization Written information about the indicators shall be obtained from the supplier covering: (a) How to interpret indicator results. (b) The factors affecting end-point colour change during storage of sterilized items. (c) The sterilization conditions that the indicator will detect. (d) The storage requirements and shelf-life of the indicator itself.
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Packaging Instruments & Class 1 Chemical Indicators
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2.5 Restocking Consumable Materials Wrapping and packaging not expired Stock rotation Daily replenishment of stock - all shifts, you replace Storage containers / shelves - cleaned at regular intervals Know your environmental cleaning plan Identification of stock and stock numbers
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