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Published byAleah Vaughan Modified over 9 years ago
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This training was prepared by the U.S. Department of Agriculture (USDA) team of Otto Gonzalez-USDA Foreign Agricultural Service (Team Leader), Jon Fripp (Civil Engineer) and Chris Hoag (Wetland Plant Ecologist)-USDA Natural Resources Conservation Service (Civil Engineers). Fripp and Hoag were the primary authors of this material. The U.S. AID provided funding support for the USDA team. 9 Introduction to Gabion Construction
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Gabions are also good to use if: 1 - A required stone or riprap size is larger than what is available. 2 - A vertical wall is needed Check Dams can be built with many different types of materials Rock Logs Metal Concrete Gabions others
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What is a gabion? Answer: A gabion is a big wire box full of small stone.
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The wire baskets can be purchased or locally constructed
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The Basket is construct so it can be folded into a box Edges need thicker wire (hem) Hem
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The hem is used to tie the box together Hem
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Woven wire should be 0.3 cm (0.115 inch) thick Woven opening should be 8 to 12 cm Hem should be 0.4 cm (0.153 inch) thick Should not exceed 1 m without an inside wall Inside wall
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Straight edges
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Assembly of the baskets includes fastening the edges and inside wall before placing
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Lace the hems on the sides with wire Double half-hitches at spacing between 8 to 15 cm. Lacing wire is 0.2 cm
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HITCH SPACING
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LACING WIRE The hems must be tightly held together
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DOUBLE HALF HITCH Double Half Hitch Clove Hitch
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LACING BASKETS WITH WIRE NOT this!
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Can use rings to quickly assemble
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Use a machine to close ring
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A cheaper way is to use a “Clute”
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It is not as strong so use more
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Unless you have a big crane, it is best to place the basket then fill with stone
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Stone Size The stone must be larger than the opening of the wire mesh
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These stones are too small The basket may not hold them
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Can use smaller stone in middle But the stones on the outside must larger than the opening Workers may mix this up so be careful. Need good supervision
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Fill in layers Place internal wires every 0.5 meter
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Place Stones carefully on the outside so that the face is uniform. Basket should be full but not buldging
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Assemble Gabions Like a Brick Wall Like this
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Not like this
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Plants can be placed between gabions
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Do you see anything wrong in this picture? Test time! Answer: lacing
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Do you see anything wrong in this picture? Answer: Rock size too small on surface
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What is the problem here? Answer: not filled completely, also some rocks are too big and some too small
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Do you see anything wrong in this picture? Answer: Nothing, but joints are close, but overlapping joints are hard to achieve
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Do you see anything wrong in this picture? Answer: Nothing, good joints, rock size, fill
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Do you see anything wrong in this picture?
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The End
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