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Combustion Catalyst Renergi The MERGI effect Manufactured by:
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Combustion Catalyst MERGI Fuel Additive Ignition Catalyst Disperse Stabilize Reduces Ignition Delay Gradually Burning Pre Injection Pre Combustion The MERGI effect Fuel
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Fuel High demand for “light” fuels: gas, petrol.. Availability of HFO Straight Distillate – HFO Blends + Deterioration of Marine Fuel Reduction of the willingness to ignite
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Combustion Smallest Particles Largest Surface of Droplets Air Fuel Mechanical Solutions: Turbo Blower Increase Injection Pressure 400-2000 bar
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Fuel Problems = Asphaltenes Polar Vanadium empowers the polarity Building of agglomerates of asphaltenes Agglomerates are hard to reverse Let's look at some models and lab tests
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Single asphaltene
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Four asphaltenes building up to an agglomerate
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Disperse Asphaltenes Reduce Polarity Avoid Asphaltenes building up to an agglomerate Excellent dispersing aromatics are Toluene Benzene Let's see the results in a Lab-Test
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Before After Lab test dispersing Asphaltenes
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MERGI’S FUNCTION As an additive Dispersing Asphaltenes Keeping them separated As a catalyst Reduction of ignition delay Catalysts: Metal versus Organic
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InjectionTimeIgnition Ignition Delay Reduction of Ignition Delay
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Catalysts - different types Metal Catalysts Iron, Fe. Zinc, Zn. Copper, Cu. Aluminum, AL. Magnesium, Mg. Carcinogenic Galvanizing Electrolytic Spoils Pumps Effects ? Disadvantages of metal catalysts Reversing Environment
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Catalysts - different types Organic Catalyst [-O-H] & [-O-N] Nitrates [-O-N] Chemical Soot Blowing Producing NOx [-O-H] Structures Xylitol: HO-CH-(CH-OH)3-CH2-OH MERGI uses………………………… Free Radicals Secret
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Reducing Ignition Delay Scientific Data (Constant Volume Bomb) Diesel Oil 10 % Ignition Delay Reduction HFO 8.8 % Ignition Delay Reduction
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InjectionTimeIgnition Ignition Delay Reduction of Ignition Delay MERGI Gas Oil 10% HFO 8.8%
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Reduction Ignition Delay f(P,T) = Ignition, Combustion Slow Steaming: dP/dt and dT/dt low 80% Load: dP/dt and dT/dt optimum Reduction of ignition delay strong effect on Combustion Specific fuel consumption Test on M/V Esso Slagen
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Reduction SFC & Soot Test on MT Esso Slagen
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Specific Fuel Consumption Marintek “A reduction of the ignition delay will generally be beneficial and should result in a more efficient and complete combustion.” Effect on Fuel Consumption
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Fuel Consumption Reduction DNV Rapport No 85-6115 Fuel Oil Consumption Tests - M/T “VINGA” “The specific fuel consumption of the engines was reduced with 4% when the combustion catalyst MERGI was applied”
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Fuel Consumption Reduction Aboitiz Jebsen, Fuel Management Dep. MV “MILLENIUM DRAGON”, MV “MILLENIUM EAGLE” MV “MILLENIUM TIGER” 6.2% -8.0% reduction in the specific fuel oil consumption
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Aboitiz Jebsen The Millennium vessels – 3 sister vessels
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TAXI Amsterdam Blind test
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Norwegian Army Vestre Oslofjord Forsvarsdistrikt
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IHI Sulzer 9RTA84 C 40,000 BHP @ 89 RPM Fuel 380 cSt Fuel consumption 120 Tons/Day Clogging up of Nozzle rings with carbon residue, 1.5-3 mm Maintenance interval turbines ≤ 4000 hours Maintenance Reduction P&O Nedlloyd MV Oriental Bay
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Nozzle Ring - M/V Oriental Bay Dec 4, 1998
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Nozzle Ring - M/V Oriental Bay March 22, 1999 December, 1999
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Nozzle Ring - M/V Oriental Bay
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P&O Nedlloyd Results Maintenance intervals < 4000 hours Maintenance intervals = 15000 hours.
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Results during operation P&O Nedlloyd M/V Bremer Reeder InfoInfo M/V Stolt Sunrise InfoInfo J.P. Pedersen & Son
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Soot CO HC NO x Emission reduction
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Wroclaw University of Technology Soot reduction
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Wroclaw University of Technology CO reduction
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Wroclaw University of Technology NO x reduction
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NO x Normal Combustion Temp 1500 °C NO x when Temp > 2000 °C Hot Spots
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NO x Reduction - Gas Treatment Exhaust Gas Catalysator Reduction - Engine Twin Injection Injection with water Common Rail Fuel Injection Reduction - Fuel Reducing the ignition delay Combustion Catalyst MERGI
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Maintenance Saving Fuel Saving Emission Reduction
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Installation of MERGI Dosage Unit MERGI
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MERGI Combustion Catalyst More questions? Decide Which vessels / engines do you have in mind?
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Combustion Catalyst MERGI The fuel saving alone more than pays for the cost of using MERGI Complete Combustion gives: Less maintenance Fuel saving Reduction of CO, NOx,and HC Emissions
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Combustion Catalyst MERGI Decide Which vessels / engines Start today We like to service you in reducing operational costs
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Renergi
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M/V Bremer Reeder Type of fuel : Diesel Oil. Immediately: clean exhaust and slow steaming was now possible. Changes during 7 weeks : cleaner boiler, rpm raised from 850 to 860. Cylinder temperature: decrease 10 dg. Changes next 6 weeks : cleaner filters, turbo pressure raised 1,75 - 2,0 bar. Max cylinder temp difference : now 15 dg, before 60 dg. Time between cleaning lube oil purifier slowly increased 100% Inspection of injectors : before 2000 h. After 6000 h. Lower fuel consumption. This mainly because it was now possible to run the engine at any load without having soot problems. Back
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Test on MT Esso Slagen
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Back Wroclaw - investigation Exhaust Gas Temperature Reduction
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