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Presented to: By: Date: Federal Aviation Administration International Aircraft Materials Fire Test Working Group Meeting Task Group Session on Revised Cargo Liner Test IAMFTWG, Atlantic City, NJ Tim Marker, FAA Technical Center October 19-20, 2011
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2 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 2 X.1 Scope X.2 Definitions X.3 Apparatus X.4 Test Specimens X.5 Specimen Conditioning X.6 Preparation of Apparatus X.7 Flame Calibration X.8 Procedure X.9 Alternate Methodology for Testing Cargo Liner Design Details X.10 Report X.11 Requirements Part IB. Oil Burner Test for Cargo Liners (proposed)
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3 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 3 Figure X-1. Test Apparatus for Horizontal and Vertical Mounting for Cargo Liner Oil Burner Testing
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4 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 4 Summary of Activities: Apparatus 1. Generate calibration temperature results with FAATC Park burner apparatus Results will be used to calibrate Sonic burner apparatus Status: completed. Significant base of calibration data compiled using Park burner
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5 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 5 2. Generate test results with FAATC Park burner apparatus 3 styles of liner and 1 PAN felt have been tested Results will be used to correlate sonic burner (B/T times and temp vs. time plots) Status: completed. Significant base of data compiled on various samples using Park burner Summary of Activities: Apparatus 2 additional materials also tested
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6 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 6 Park Burner Baseline Test Results
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11 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 11 Summary of Activities: Apparatus Wire grid used to restrain thin PAN material
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12 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 12 Summary of Activities: Apparatus Wire grid used to restrain thin PAN material
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13 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 13 3. Construct new sonic burner apparatus using parts from Marlin Engineering Status: completed. Determine impact of 90 o elbow position (repositioning will make apparatus much higher, but should calibrate easier) Summary of Activities: Apparatus
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14 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 14 4. Construct new calibration rake using 1/8-inch thermocouples (completed) Summary of Activities: Apparatus
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15 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 15 5. Construct test sample rig to fit sonic burner equipment. Status: complete. Summary of Activities: Apparatus
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16 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 16 6. Calibrate NexGen burner to match Park burner temperature results. Status: in progress. This will be accomplished by using 1/16-inch thermocouples identical to those used in the Park base-lining exercise. The burner was initially set-up using parameters obtained from the seat burner trials (stator angle, stator depth, nozzle depth, etc). Slight adjustments to the sonic burner were made to ensure the temperatures are equivalent to the Park temperature Profiles. Following this, 1/8-inch thermocouples will be substituted, without changing the burner. This is how the original temperature profile will be transferred. Summary of Activities: Apparatus
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17 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 17
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18 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 18 7. Conduct test trials using identical cargo liner samples used in Park burner tests. This will be an iterative process to make sure that all materials previously tested using the Park burner will react similarly when using the NexGen burner (i.e., conduct only several tests with each material type to ensure desired results first before moving on). Status: in progress. Summary of Activities: Apparatus
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19 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 19
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20 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 20 Planned Activities Conduct Round Robin? Average of NexGen test results must be within 5-10% of Park burner results?? Development of advisory material for cargo design features? Possible ARAC recommendation Finalize burner settings by conducting temperature calibrations Complete testing of samples to ensure sonic equivalency to Park Check comments from KSN site and incorporate changes to test procedure
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21 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 21 Questions?
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22 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 22 Determine Influence of Sample Holder Studs on Shrinking Materials
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23 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 23 Determine Influence of Sample Holder Studs on Shrinking Materials
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24 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 24 Determine Influence of Sample Holder Studs on Shrinking Materials
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25 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 25 Determine Influence of Sample Holder Studs on Shrinking Materials
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26 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 26 Determine Influence of Sample Holder Studs on Shrinking Materials
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27 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 27 Determine Influence of Sample Holder Studs on Shrinking Materials
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28 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 28 Determine Influence of Sample Holder Studs on Shrinking Materials
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29 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 29 Determine Influence of Sample Holder Studs on Shrinking Materials
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30 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 30 Determine Influence of Sample Holder Studs on Shrinking Materials
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31 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 31 Determine Influence of Sample Holder Studs on Shrinking Materials
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32 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 32 Determine Influence of Sample Holder Studs on Shrinking Materials
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33 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 33 Determine Influence of Sample Holder Studs on Shrinking Materials
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34 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 34 Determine Influence of Sample Holder Studs on Shrinking Materials
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35 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 35 Determine Influence of Sample Holder Studs on Shrinking Materials
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43 of 21 Federal Aviation Administration Task Group Session on Cargo Liner Test October 19, 2011 43 X.9.2.2 Seams, Joints, Fastening Systems Located in Compartment Sidewall Seams or joints formed by butting or overlapping liner materials (including all associated fasteners) located in the sidewall position of the cargo compartment shall be tested in the vertical test specimen mounting frame. The seam detail shall be positioned longitudinally, 2 inches from the top of the vertical test specimen liner edge (Figure X-8). Some sidewall seam or joint details may be too wide to fit into the vertical specimen area without clearance issues. This can be rectified by moving the seam detail lower, provided the upper edge of the detail is situated 1.5 inches from the top edge (Figure X-9). Follow test procedures specified in X.8.1 through X.8.9.
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