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Published bySolomon Rollerson Modified over 10 years ago
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Diamond like carbon Muresan Mihai
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Carbon Carbon is the fourth most abundant chemical element in the universe by mass The structures of eight allotropes of carbon: a) Diamond b) Graphite c) Lonsdaleite d) C60 Fullerene e) C540 Fullerene f) C70 Fullerene g) Amorphous carbon h) SWCNT
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Carbon Diamond – the hardest naturally occurring substance Graphite – the cheapest fuel (coal), electrical conductor, heat resistant material and lubricant Fullerenes – potential medical use CNT – strongest and stiffest material, possible high electric conductivity, composite polymers, ultracapacitors Graphene – ballistic electrical conductivity, gas detectors, IC, biodevices a-C – a material that is not diamond or graphite
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a-C a-C:H can be split in four types: 1.polymer-like a-C:H (PLCH) with the highest H content (40–60%), but soft 2.harder diamond-like a-C:H (DLCH) with intermediate H content (20– 40 at. %), 3.hydrogenated tetrahedral amorphous carbon films (ta-C:H) with fixed H content 25–30 at. % H 4.graphite-like a-C:H with less than 20 at. % of H
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a-C:H properties High thermal conductivity High hardness Good abrasion coefficient Low friction coefficient Gas barrier Inertness Wide band gaps
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a-C problems Bad adhesion (especially on metals) High stressed films Thermal stability under 300 O C (a-C:H) Solving the problems: Fabrication of intermediate metallic layer Intermediate compound layer (WC, TiC) Doping with different elements
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DLC uses
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a-C and hard films production 782 mil $ 905 mil $ 1.7 bn $ 2009 2010 2015 Arc discharge Magnetron sputtering
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Why PECVD? Relatively easy to produce plasma Pure deposition due to low pressure Large size depositions Precision of the coating Low melting point substrates Good dielectric properties
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PECVD System
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PECVD system PECVD deposition CCP RF 13.56 MHz Vacuum system (~10 -4 Pa) Gas flow meters 420 mm electrode
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PECVD chemistry
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Types of DLC films DLC from CH 4, H 2 DLC:N with N 2 DLC:SiO x with HMDSO/HMDSZ Deposition at room temperature Low cost Relative big substrates
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Why DLC:N films?
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Preparation of DLC films
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Characterization of DLC films ellipsometry - Jobin Yvon UVISEL 190-1000 nm reflectometry - Perkin Elmer Lambda45 190- 1000 nm FTIR transmittance - Bruker Vertex 80v 370- 7000 cm -1 correct transmittance accessory depth sensing indentation - Fischerscope H100 with Vickers indenter ion beam spectroscopies - Rutherford Backscattering Spectroscopy (RBS) and Elastic Recoil Detection Analysis (ERDA)
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Optical characterization
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Mechanical characterization
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Chemical composition Ar content below 0.3%
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a-C:H:SiO x films
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Conclusions Hard DLC films can be produced on low melting point substrates DLC:N films can be used on metallic substrates DLC:SiOx films present higher thermal stability o The method is relatively cheap, can cover large substrates and can be employed for low melting point substrates (plastics)
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Thank you for your attention
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