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Published byEvangeline Williams Modified over 9 years ago
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Are we done in China yet? Presented by Richard Jia Ex Zarpac Inc. Executive
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Pain ≥ Gain Low cost = low quality Consistence Surprises Total cost of ownership Overheads up Gap in cultures
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Case study-1 Client in NA required bulky standard conveyors hundred of meters For any standard section, NA local vendor is cheaper than from China after including shipping cost and timing on delivery, plus risks on final quality and after sales service No chance to win in such game
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Continued Meanwhile the client had some customized project going on though still part of conveyors Our Canadian headquarters was auditing and supervising all drawings and production and FAT in China including crating. Brain labor and overtime is still competitive Plus this sort of low end projects do not need much on services and parts.
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Case study-2 High end soup filler, build to print Imperial to metric Understand NA style drawings and documentations Risk started from raw material, such SST, food grade plastic or rubber There was almost no manufacturing practice You have to be on site to watch
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Continued Rework due to ill preparation, under estimate from both sizes and mindset It took 2 years to deliver the filler on site Not worth it One time right from the very beginning
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Where is the opportunity Industrial base and tradition Hundreds of graduates on mechanical and automation from schools Seek and train up local partner, or establish your own team We have learned enough from past, know short cut
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Case study - 3 Complex automated system for secondary packaging involved robotics up to 6 axis We suggested the 1 st prototype to be provided in Canada, roll out in China. Rejected Nightmare started at this point Local R&D, electrical programming capability, supply chain, education, mix up lead to mess up
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Continued More investment in cash from both sides Longer delivery OEE failure So much indirect expenses, expats, FAT staff Mentally suffered
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Best value model Fully understand what is the best from West and China How to pick up and combine Quality, flexibility, safety and cost effective Well prepared home work is a must Communication is not easy at all Supply chain management Focus on valued added areas Professional 3 rd party service Localized team with international thinking
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What can we do Bridge, toll and shortcut Connections with vendor, government Direction of approaches Be 3 rd man or contractor Influences on both sides
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