1. PLASMA -POWER SOURCE
© Fronius 2/2001

2. Fronius Plasma Module-- FPM
1.Pilot current display 10A/20A
2. Adjustment possibility for pilot current
3. Plasma gas display 0,6-10l/min (option:0,3-3,0l/min)
4. LED Pilot- arc on
5. Start/stop pilot- arc
6. Adjustment knob for plasma gas value „100“ = 1,0l/min resp. 0,33l/min
7. Push button gas test
8. Torch connection (W/Z)
9. Power source connection
© Fronius 2/2001

3. Fronius Plasma Module-- FPM
1. Main switch
2. Main supply fuse 6,3AT
3. Roboterinterface 10pol. Amphenol
4. Mains cable 230V/50-60Hz
5. Connection ¼“ gas bottle ~6 bar
© Fronius 2/2001

4. Fronius Plasma Module-- FPM
Roboter-Interface(10pol. Amphenol plug)
Digital inputs: Start pilot- arc
Emergency stop
Analog inputs: Command value
plasma gas0-10V = 0-10l/min
Analog outputs: Real value plasma
Gas:0-10V = 0- 10l/min
© Fronius 2/2001

5. Fronius Plasma Module-- FPM
Roboter-Interface(10pol. Amphenol plug)
Digital inputs: Start pilot- arc
Emergency stop
Analog inputs: Command value
plasma gas0-10V = 0-10l/min
Analog outputs: Real value plasma
Gas:0-10V = 0- 10l/min
© Fronius 2/2001

6. Power sources for soft- plasma welding
Digital power sources TS4000 Remote orTS4000 Comfort with RCU 2000 useable
Simple retrofitting of existing TIG/ MIG-units for plasma welding
No electronic connection between power source and plasma modul necessary
Connecting of torch and plasma modul,watercooling on constant on, deactivation of the HF resp. set them on external,welding,....
© Fronius 2/2001

7. I- kits for soft- plasma welding
I-kit TS/TPS 4000/5000 TIG
Gas solenoid valve and F- connector
Attention: No function with CC/CV
Order no.: 4,100,410
Adapter TT/MW - F gas extern
Order no.: 44,0350,2358
I-kit LocalNet distributor activ
Order no.: 4,100,298
© Fronius 2/2001

8. Cooling unit for soft- plasma welding
FK R
Cooling unit must be equiped with water flow controller.
Cooling unit must be switched tocontinuous
Water flow controller FK 4000-R
Order no.: 4,100,214
© Fronius 2/2001

9. Remote control for soft- plasma welding
RCU 2000
TIG/Plasma parameter finding
Order no.: 4,046,089
If a RCU 2000 is connected on a TS/TPS, the power source will switch to TIG/Plasma- Mode
In the 2nd setup menue the HF must be switched to „EhF“ to get the maximum open curcuit voltage .
© Fronius 2/2001

10. Robot- interface for soft- plasma welding
Analog/digital control
Order no.: 4,100,239
ROB 5000
with extended signal range
Order no.: 4,100,255
© Fronius 2/2001

11. Robot- interface for soft- plasma welding
Fieldbus system
Serial communication
Order no.: 4,100,252 (DeviceNet)
I-kit Fieldbus external 2AO/2DO
Analog control of
FPM and TP1500 HD
Order no.: 4,100,462
© Fronius 2/2001

12. Wire feeder for soft- plasma welding
VR R/G/W/F
Wire feeder
Order no.: 4,045,832
I-kit PMR 4000 PullMig
Push-Pull extension
Order no.: 4,100,217
© Fronius 2/2001

13. Wire feeder for soft- plasma welding
I-kit Robacta connection VR
Extension for KD-Drive
Order no.: 4,100,258
Remote control cable 5m
Connection power source - VR
Order no.: 43,0004,0459
© Fronius 2/2001

14. Torch for soft- plasma welding
Robacta PTW 1500 Z/4m
Plasma robot torch
Duty cycle 100% at 150 A–Pol
As option KD-feeding
Shipment condition:
Plasma nozzle 2,5mm Ø
Electrode WL10 2,4mm
Setting gauge
Robacta PTW 1500Z/4m
Order no.:4,035,821
© Fronius 2/2001

15. Torch accessories for soft- plasma welding
Robacta KD-Drive plasma 6m
Drive-unit 0-11m/min
Order no.: 4,045,950
Basic kits Plasma Drive
Wire feed rolls, innerliners,...
ø0,8mm Order no.: 44,0350,2332
Ø1,0mm Order no.: 44,0350,2333
Ø1,2mm Order no.: 44,0350,2334
Ø1,6mm Order no.: 44,0350,2335
© Fronius 2/2001

16. Options for soft- plasma welding
Carriage Pick-up
Order no.: 4,045,839
Feeder swivel mount VR4000
Order no.: 4,100,218
© Fronius 2/2001

17. Options for soft- plasma welding
VR- mounting double head
For uptake FPM/KD 4010
Order no.: 4,045,872
Bottle mounting plate DUO
Order no.: 4,045,858
© Fronius 2/2001

18. Options for soft- plasma welding
Hot wire configuration
For plasma- brazing
Current cable PTW 1500
TP 1500 – wire outlet nozzle
44,0350,2345
Connection cable
TP 1500 – robot/ fieldbus interface
38,0100,088
TP 1500-RC HD
4,075,109,631
© Fronius 2/2001

19. Options for soft- plasma welding
Pressure regulator CO2/Argon
With messurement tube 0-32l/min
Order no.: 43,0011,0008
Earth cable 95mm²
10m with cable socket ø13,5mm
Order no.: 43,0004,2130
© Fronius 2/2001