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Enclosure Thermal Control 25 August 2003 ATST CoDR Dr. Nathan Dalrymple Air Force Research Laboratory Space Vehicles Directorate
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Enclosure Thermal Control Function: Suppress seeing If a surface is the same temperature as the surrounding air, that surface introduces no seeing Seeing is caused by temperature differences
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Requirements 1.Suppress enclosure seeing a.Racine experiment: = 0.15 T i - T e ) 1.2 b.Ford analysis: = 0.012 T s - T e 1.2 c.IR HB aerodynamic analysis: = T V, d.Bottom line: requirements on surface-air T, interior- exterior T, and wind flushing 2.Provide passive interior flushing to equalize interior and exterior temperatures and to suppress structure and mirror seeing Ref: Racine, Rene, “Mirror, dome, and natural seeing at CFHT,” PASP, v. 103, p. 1020, 1991.
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Error Budgets (nm) Exterior budgetInterior budget 50020 nm10 nm 16000.07 arcsec0.02 arcsec 10000.06 arcsec0.025 arcsec
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IR Handbook Seeing Analysis Given layer thickness and T, we can estimate . Wavefront variance Gladstone-Dale parameter Fluctuating densityLine-of-sight correlation length Layer thickness Phase variance Surface-air temperature difference Blur angle Strong/weak cutoff ~ 2 rad Ref: Gilbert, Keith G., Otten, L. John, Rose, William C., “Aerodynamic Effects” in The Infrared and Electro- Optical Systems Handbook, v. 2, Frederick G. Smith, Ed., SPIE Optical Engineering Press, 1993.
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IR Handbook Seeing Analysis (cont.) Layer thickness (mks units): L: upstream heated length (m) T: average temperature difference over upstream length (˚C) V: wind speed (m/s) Buoyancy termHydrodynamic term Assume: If T < 0 then buoyancy term does not contribute to layer thickness.
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Shell Seeing, Diffraction- Limited Error Budget Blue contours: rms wavefront error (nm) Acceptable operating range, assuming no AO correction. AO correction will extend the “green” area. = 500 nm
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Shell Seeing, Seeing-Limited Error Budget Blue contours: 50% encircled energy (arcsec) Acceptable operating range = 1600 nm
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Shell Seeing, Coronal Error Budget Blue contours: 50% encircled energy (arcsec) Acceptable operating range = 1000 nm
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Dome Seeing (Inside/Outside Air T) Correlation by Racine (1991) Approximate error budget Approximate T requirement Need lots of passive flushing! Ref: Racine, Rene, “Mirror, dome, and natural seeing at CFHT,” PASP, v. 103, p. 1020, 1991.
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IR Handbook aerodynamic treatment Correlation of Racine (1991) IR Handbook aerodynamic treatment Good seeing from KE test Ref: Racine, Rene, “Mirror, dome, and natural seeing at CFHT,” PASP, v. 103, p. 1020, 1991. BBSO Dome Seeing Experiments
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Bad seeing from KE test BBSO Dome Seeing Experiments
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A Nighttime Comparison: Gemini Dome 1 Duct exhaust fan on, low-moderate wind (3 - 5 m/s) T = -3 ˚C Acceptable seeing observed with shell subcooled by 3 ˚C.
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Bottom Line Requirements Enclosure skin temperature needs to be subcooled by up to 3 ˚C Interior air temperature needs to be within 0.5 ˚C of ambient outside air Need large passive flowrate to flush interior
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Skin Energy Balance We want to use this term to control the skin temperature [~0 W/m 2 ] [377 W/m 2 ] [374 W/m 2 ] [98 W/m 2 ] [~100 W/m 2 ] Quantities vary by location on dome and weather conditions
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Skin Thermal Control System Concept Concept Features: 1.White oxide paint a.Large b.Small s 2.Chilled skin a.Air b.Liquid (EGW) 3.Insulation prevents interior from being chilled by skin coolant
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Shutter: air cooled, optional water cooling on lower end h air ~ 8 W/m 2 -K h H2O ~ 100 W/m 2 -K Enclosure support wall: water cooled if present h H2O ~ 100 W/m 2 -K Oblique skin panels: air cooled, h ~ 5 W/m 2 -K Sun-facing skin panels: air or water cooled h air ~ 5 W/m 2 -K h H2O ~ 100 W/m 2 -K Option: use fins on skin underside to increase effective area Skin Thermal Control System Concept (cont.)
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Skin Cooling System Flow Loop Insert diagram here
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MuSES Modeling: Validation at Gemini North Validation
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Skin Thermal Control System Performance MuSES snapshot at 1430LT, 30 April 2003, Mauna Kea Wind speed = 0.5 m/s Ambient air T e = 7 – 8 ˚C Air Cooling Only on Skin ESW Water Cooled Most of surface is acceptable Sun-facing areas are ~ 5 ˚C hotter than ambient Surfaces that see cold sky subcool
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MuSES snapshot at 1430LT, 30 April 2003, Mauna Kea Wind speed = 0.5 m/s Ambient air T e = 7 – 8 ˚C Air & Water Cooling Nearly all of surface is acceptably cool Sun-facing areas cooled with water Surfaces that see cold sky subcool Skin Thermal Control System Performance (cont.)
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Cooling Requirements Next steps: Fan and system curves Heat exchanger specs Chiller specs Time response of fluid volume At peak heat load, surface cooling requires: Air-cooled skin: 56 kW Water-cooled skin: 18 kW Lower shutter: 14 kW Air-cooled shutter: 18 kW Total for carousel: 106 kW Enclosure support wall: 104 kW Grand total: 210 kW (60 tons)
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Flushing System Concept 42 vent gates 168 m 2 flow area, each side
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Flushing System Performance
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Active Interior Ventilation Gemini volume flowrate: 10 enclosure volumes/hour (150,000 m 3 /hr) This flowrate on the smaller hybrid gives V ~ 0.2 m/s average Directed flow can give V~0.5 – 1 m/s over much of structure Fans may be mounted remotely or on carousel
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Active Ventilation Issues Fan blades heat air seeing Require homogenizing screens, cooling coils downstream of fans May not be simple to mount all this on carousel possible to mount remotely
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Shell Seeing Performance Blue contours: rms wavefront error (nm) Red: average T of skin, front skin, shutter, lower shutter, ESW Most of the dome surface will give acceptable seeing Back of shutter subcools. May need to add water cooling there as well.
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