1. THE PROCESSING OF PALM OIL MILL MUTOHAROH

2. PALM OIL MILL
• Palm Oil Mill = mill that processes raw materials into CPO and PK with minimum losses , optimum efficiency , standard appropriate quality , appropriate capacity , minimum cost with reference to the principles of occupational health and safety and the environment ( SOP ) .

3. Function Produce oil and palm kernel as much as possible
Produce the highest quality products
Generates production losses as low as possible
Using lowest operating costs

4. INTRODUCTION MATERIALS
Fresh Fruit Bunches (FFB)
Fruitlate
Empty Bunch
Crude palm oil (CPO)
Kernel Oil (Kernel)
Waste / sludge

5. 1. Main Stations BUNCH RECEPCION LOADING RAMP STERILIZER THRESSER
KERNEL CRUSHING PLANT
CLARIFIER
PRESSER
DIGESTER

6. 2. Supported/ing Stations
POWER PLANT
WATER TREATMENT
LABORATORY
STORAGE
Sandtrap tank

7. The processing palm oil mill

8. THE FLOWCHART IN PROCESSING OF PALM OIL

9. 1. RECEPTION STATION
Is the station for weighing , acceptance and shelter while TBS is sent from the garden so it is ready to be processed further . Consists of : * Weighbridge * Loading ramp

10. Foto : Loading Ramp
Foto : Jembatan Timbang (Weighbridge)
Foto : Lori/cage

11.  PURPOSE  RECEPTION STATION
Acceptance of Real TBS with minimal wait time
Weighing accurate TBS
Charging TBS to lorries with minimal loss fruitlate
ACCEPTANCE OF FLOW TBS

12. FFB RECEPTION PROCESS FFB TRUCK IN ffb TRUCK OUT PARKING AREA
WEIGHBRIDGE
TARRA
BRUTO
Loading Ramp
LORI
St. STERILIZER

13. 2. STERILIZER STATION
FFB boiling process using heat from the high-pressure steam , conduction and convection .
Convection : steam infusion process to eliminate the air in the room sterilizer to fruitlet .
Conduction : process steam to remove the air intake on the sidelines ( fruitlet ) to kernel .

14. PURPOSE The purpose of sterilization are : Deactivate the enzyme
Facilitate the release of the bunch featherless
Lowering water levels
Solving emulsion
Removing fiber and seed
Assist in the release of the core of the shell

15. 3. THRESING STATION
FFB separation process that has been boiled into a slender fruitlate and empty bunch with rotated and slammed system

16. STATION THRESHER
STATION THRESHER Main operational Threshing Station 1 . Feed to the Threshing Drum 2 . Fruitlet separation of FFb 3 . Material handling has been separated

17. Which must be considered in operational Thresher :
Avoid Feeding Over Oil Losses in EB , Motor Over Load , pulp damage due to the recycle of the Conveyor Fruit .
The height of kickback ( for a good stew = 1.2 meters )
Number of kickback for every ffb = 6 times
feed capacity is reached ( not overfeeding )

18. 4. DIGESTER & PRESSING STATION
PURPOSE
Conditioning Fruitlate in Digester
Extraction of Crude Oil in the press machine
leads to the Press Cake and Nut Cake Braker Conveyor
Keeping achievement capacity / hour

19. DIGESTER
1 . Releasing oil from the pericarp cells ( bacon pieces) 2 . Separating pericarp and Nut 3 .homogen 4 . Maintaining a temperature of 90oC - 95 ° C

20. UNIT PRESS
Function for extracting crude oil from the flesh of the fruit that has been wracked with loss minimal and Nut cracked Minimum .

21. 5. NUT & KERNEL STATION
Station which is the process of achieving the maximum efficiency of the recovery kernel with optimal quality production and minimal losses .

22. MAJOR OPERATION NUT and KERNEL STATION
The main stages of the operation :
Phase Nut Conditioning
Solving Nut Stage
The separation between Kernel and Shell
Drying of Kernel

23. PROCESS flowchart LTDS Press cake ex Press Fibre to Boiler
Shell to Bin
Press cake ex Press
Nut Hopper
Ripple Mill
Kernel
Kernel Drier
Depericarper
Fibre to Boiler
Clay Bath
Wet Separation
Boiler
LTDS

24. CONDITIONING NUT
cracked/ kernel releases from around the nut , so it will increase the effectiveness of the split nut kernels and avoid losses due to broken kernels , broken nut and nut intact .
carried in : o Stew o Digester o Drying and Cooling Process on Nut Silo Purpose : split nut with maximum efficiency by minimizing broken kernels , broken nut and nut intact

25. 6. CLARIFICATION STATION
Purification process of crude oil produced from the Press which still contains some moisture , sludge and mud .

26. Operational function:
Operational functions : Obtaining maximum oil content oil Achieving minimum losses Achieving maximum production quality

27. FUNCTION separation of pure oil from crude oil =CST
Making oil from sludge = sludge centrifuge / separator
Reduced levels of impurities =oil purifier
Reduced water content of oil = vacuum drier

28. FLOWCHART clarification
Crude Oil ex Press
Sand trap tank
Vibrating Screen
Crude Oil Tank
Vertical Clarifier
Tank
Oil
Sludge
Oil Tank
Purifier
Sludge Tank
Sludge Centrifuge
Tailing to St.Press
Vacuum Drier
CPO Storage Tank
Light Phase
Kolam Limbah
Heavy Phase
To Estate

29. CONCLUSIONS The processing of FFB into the Palm Oil consists of :
a. Main station
Fruit reception
Stew ( Sterilizer )
Threshing
Enumeration ( digester ) and compression ( Presser )
Purification ( Clarifier )
Separation of shell and kernels
b. Station support
Generating power ( Power )
Laboratory
Water Treatment
Storage
Workshop

30. ANALYSIS
In the palm oil mill existing station is very important , if there is one station that serves the plant can not be run due to the processing of palm oil mill steps sustainable and rely on other major stations.

31. THANK YOU FOR YOUR ATTENTION

32. QUESTION SECTION
Mayang : no cage in new mills, is there a difference or not?
Danil: correction of pic ?
tures
Chrisna: : Produce the highest quality products
How ?
Soleman: How long operation from start to finish 1