2. Agenda Group Developments Timeline Problem Statement Background Costumer Scope Deliverables Brainstorming Research & Generate Ideas Criteria Constraints Explore Possibilities Selecting an Approach Design Proposal Prototype Test & Monitor Refine Lessons Learned Summary Bibliography

3. Group Development Roles and Responsibilities: Courtney Leader Kartikey Sarah Scribes Jon Ko Time Keeper

4. Group Development (cont’d) Team Constitution Respectful to ideas and everyone Must do work Help in building process Stay on task and focus Stay positive Effective Group

5. Timeline Kept us on task

6. Problem Statement

7. Background Roadrunner Trucking → a lot of aluminum cans Aluminum cans must be reduced by 70% $0.05 fine per can

8. Customers Mr. Pritchard -ITC instructor Roadrunner Trucking -company we give product to

9. Scope Outputs Can Crusher Tech Report Power Point Resources Internet Mr. Pritchard- Tech Miss Hernacki- Math Calculations Mr. Hund- CAD Drawings

10. Scope Potential Materials Wood PVC Metal brackets Metal hinges Nails and screws

11. Scope Key Constraints Max space of 18”×24”×30” One simple machine One unit Manually operated Bin must hold 20 uncrushed cans

12. Deliverables Can Crusher Tech Report Power Point presentation

13. Brainstorming Materials Size Type of can crusher

14. Research and Generate Ideas Materials  Wood, metal hinges, screws and nails Size of wood  ½”-2” thick Type of can crusher  Self-loading with lever

15. Criteria Self-loading Inexpensive Simple Not time consuming Reliable

16. Constraints Max of 18” x 24” x 30” Materials: wood, PVC, metal brackets, metal hinges, screw & nails One simple machine Crushed can falls into aluminum can bin Bin slides in and out of crusher Bin holds 20 uncrushed cans

17. Explore Possibilities – Designs 1. Kartikey’s Design Pros(+)Cons(-) SimpleUsed incline plain wrong Dimensioned wellNo thickness Self-loading Requires a lot of input force

18. Explore Possibilities – Designs 2. Courtney’s Design Pros(+)Cons(-) Multi-view and isometric drawings not dimensioned well Follows all size constraintsNo bin Very neatLever too complicated and would not work

19. Explore Possibilities - Designs 3. Sarah’s Design Pros(+)Cons(-) Aluminum can bin is really tall (all space will be taken up Bin may tip over when crushing a can Follows all constraintscomplex Very neatNot self-loading Uses a lot of material

20. Explore Possibilities - Designs 4. Jon Ko’s Design Pros(+)Cons(-) DetailedConfusing Good dimensionsMaterials used are expensive Followed most constraintsAluminum can bin does not slide in and out

21. Select an Approach Design Criteria Potential Designs Kartikey’s Design Courtney’s Design Sarah’s Design Jon Ko’s Design Self-loading5113 Inexpensive4333 Reliable4135 Quick to build 4333 Simple5333 Ease of use3234 Total25131621

22. Select an Approach Materials Criteria Potential Materials Aluminum brackets Metal brackets Steel brackets Iron brackets Titanium brackets Inexpensive3422 1 Availability in the store 4531 1 Ease of use2543 3 Strength3443 5 Reliability3542 5 Total 152317 1115

23. Select an Approach Adhesives Criteria Potential Adhesives Wood GlueHot GlueSuper Glue Screws & nails Duct Tape Dries quickly45455 Inexpensive44353 Sticks to our material 42453 Ease of appliance31332 Cleanliness41341 Reliability42453 Total23152127 17

24. Develop a Design Proposal CAD Drawings

25. Develop a Design Proposal Bill of Materials PARTPART DESCRIPTIONQUANTITYUNIT PRICE TOTAL PRICE WOOD.75” THICK WOOD2 BY 6 METAL BRACKETS SIZE? TYPE (PUT IN USING SCREWS OR GLUE?) # PER PACK? ? PACKS SCREWS(HOW MANY PER PACK?)? PACKS NAILS(HOW MANY PER PACK?)? PACKS WOOD GLUEELMERS - ?OZ1 BOTTLE SUBTOTAL$ TAX$ TOTAL$

26. Develop a Design Proposal Build Process  Obtain material  Trace outline of piece  Cut the material  Sand it  Glue or nail pieces  Assemble

27. Develop a Design Proposal – Test Plan Test CriteriaHow TestedExpected resultsActual Results Reliability Crush a can, measuring size before and after crushed The can will be crushed to 70% of its original height Durability Crush a can, open and close the drawer of the bin that stores aluminum cans The aluminum can bin will slide in and out with ease Bin Must Hold 20 Crushed Cans Put 20 cans crushed in the bin All 20 cans will be crushed Self- Loading Put 3 cans into the self- loading mechanism and crush all three cans The crusher will be able to self- load appropriately without any complications Can Must End-up In Bin After Being Crushed Crush a can and see if it falls through the appropriate hole into the bin The can will fall through the hole into the bin

28. Prototype

29. Test and Monitor Test Plan Test CriteriaHow TestedExpected resultsActual Results Reliability Crush a can, measuring size before and after crushed The can will be crushed to 70% of its original height Durability Crush a can, open and close the drawer of the bin that stores aluminum cans The aluminum can bin will slide in and out with ease Bin Must Hold 20 Crushed Cans Put 20 cans crushed in the bin All 20 cans will be crushed Self- Loading Put 3 cans into the self- loading mechanism and crush all three cans The crusher will be able to self- load appropriately without any complications Can Must End-up In Bin After Being Crushed Crush a can and see if it falls through the appropriate hole into the bin The can will fall through the hole into the bin

30. Refine

31. Lessons Learned Divide work amongst group Help each other

32. Summary

33. Bibliography http://www.recyclingsupply.com/alcancrandoo.html http://buzzle.com/articles/what-is-a-can- crusher.html http://buzzle.com/articles/what-is-a-can- crusher.html http://www.ehow.com/how_6367261_make- homemade-can crusher.html http://www.ehow.com/how_6367261_make- homemade-can crusher.html http://www.ehow.com/how_4466340_build-levers- pulleys.html http://www.ehow.com/how_4466340_build-levers- pulleys.html