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Confessions of a Chocaholic. World Chocolate Production.

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Presentation on theme: "Confessions of a Chocaholic. World Chocolate Production."— Presentation transcript:

1 Confessions of a Chocaholic

2 World Chocolate Production

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14 Fermantation 4 to 7 days fermentation of the pectinaceous Yeasts, lactic-acid, and acetic-acid bacteria grow during which high temperatures of up to 50 degrees C and microbial products, such as ethanol, lactic acid, and acetic acid are produced This combination of temperature and acid kill the beans and cause production of flavor precursors.

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18 Three +1 Families of Cocoa Beans Criollo Forastero Trinitario Arriba/Nacional

19 Criollo Considered the finest cocoa from which the best chocolate is manufactured 1% of the world production From Central America and Mexico Fragile and delicate Acidic, aromatic, lightly bitter

20 Forastero Widely grown 80% of world production Mostly grown in Africa Very resistent Strong flavor and aroma, very bitter

21 Trinitario Hybrid of Forastero and Criollo 15% of world production Grown in Trinidad Hearty, withstand infestations well Excellent flavor, mildly bitter

22 Arriba/Nacional Another excellent variety of cocoa 4% of world production Full smooth cocoa flavor with additional floral, nutty notes

23 To Make Chocolate Drying Cleaning Roasting Shelling Manufacturing of cocoa mass

24 Cocoa Mass/Chocolate Liquor Cocoa Bean 50-55% Cocoa Butter 45-50% Cocoa Solids Grind and refine = Cocoa mass

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28 Cocoa Powder can have as much as 25% cocoa butter

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30 Tempering Chocolate  Lipid structure  Crystallization  Polymorphism

31 Phase Transitions The transformation of a thermodynamic system from one phase or state of matter to another at the molecular level Phase transition of cheese Phase transition of water Phase transition of chocolate

32 Cocoa butter Cocoa butter is largely triglycerides There are several stable crystal polymorphs Good chocolate can only be made from the stable crystals

33 Fatty Acids in cocoa butter Stearic Acid 34% Oleic Acid 35% Palmitic Acid 26% Plus about 5 others

34 Triglycerides take on a tuning fork configuration

35 Polymorphism. Molecular packing can vary by angle, and by stacking

36 As the oil cools the fat molecules slow down Eventually try to “stop” in contact with another molecule (crystal lattice) It takes time to get into optimal position (most dense) Pre-existing nuclei can help form a template

37 Chocolate in the liquid state

38 Chocolate cooling and the formation different nuclei (crystal formation)

39 Continued homogenous nucleation. Random crystal growth

40 Rapid cooling leads to less well ordered structure This is an example of homogeneous nucleation

41 By raising the temperature, unwanted crystals are melted out

42 Heterogeneous nucleation

43 It takes more time for the beta 5 crystals to nucleate than the lower form crystals

44 Chocolate in Temper

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47 Key Facts Desirable forms have a high melting point The higher melting point, the more stable More stable fats are more dense More stable forms are slow to form Like crystals will grow from like Cocoa butter can convert from a less to more stable form

48 Couverture Determined by composition Couvertures is at least 32% cocoa butter This means the cocoa mass has at least 32% cocoa butter A couverture labeled 60% means 60% cocoa mass and 40% sugar. There is no specificity for cocoa butter Additionally, vanilla and, maybe lecithin

49 Types of Couverture White Chocolate: No Cocoa Solids with a miniumum 20% cocoa butter, 14% milk solids,3.5%milk fat, and 55% sugar  Not really chocolate Milk Chocolate:30% to 50% cocoa mass, 20%milk solids, 40%sugar, sometime additional cocoa butter

50 Types of Couverture Semisweet Chocolate, AKA Chocolate: cocoa mass of more than 50%, and the balance in sugar Bittersweet, Extra Dark, etc.: these chocolates will specify the cocoa mass %. The manufactures will not disclose the exact percentage of cocoa butter

51 Solid Fat Content at temperature 20°C30°C35°C40°C Butter 43%5%0% Pork Fat 28%9%5% Cocoa Butter 75%33%0% Hydrogenated palm Oil85%62%48%30%

52 Compound Chocolate Sometimes called summer coating, confectionary coating, coating chocolate. Chocolate that has its cocoa butter replaced with other vegetable fats Some chocolate producers go to great lengths to use a modified vegetable fat that mimics cocoa butters mouth feel. Also some will leave some cocoa butter in the chocolate as well

53 Compound Chocolate  And my personal favorite name for this kind of coating:  Mockolate

54 Cocoa Butter, crystallization, tempering and bloom PPT Globalhasin.blogspot.com etawau.com herbmuseum.ca corbisimages.com milbanio.com Berry-callebaut.com Tootoo.com Department of Biology, Federal University of Lavras, Lavras, Brazil. rschwan@ufla.br Wikipedia


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