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Published byPatience Boyd Modified over 9 years ago
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MP Prototype 2 1IWF-EXP/ÖAW GRAZ Smaller Size Outcome of the test results with MP-P1 was the need for a reduced cross section Rectangular Shaped Cross Section One key topic is the storage of the tether Classical winded coils contain high risk to get stuck during unwinding Use of flex-board as tether together with slip-ring mechanism provides higher reliability Water Tightness Protection of MP electronics and payload against water turned out to be important Externally Mounted Heater Concentration of the heat-flow into the ice rather than heating the entire probe Design Aspects
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MP Prototype 2 2IWF-EXP/ÖAW GRAZ Size: 40 x 40 x 195 mm Estimated mass: 450g w/o electronics Main Components Cable cartridge Contains the tether and the slip-ring mechanism Body Contains the MP electronics and provides space for the payload Tip Contains front heater and provides space for optional vibration system Overview
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MP Prototype 2 3IWF-EXP/ÖAW GRAZ Shall provide: High value for the heat conduction High weight density to shift the CoG close to the tip Single curved surface to facilitate mounting of heater elements Water tight interface to the main body Space for vibration system The Tip (1/2)
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MP Prototype 2 4IWF-EXP/ÖAW GRAZ Present design Copper as material Dimension 40 by 40 mm basis Pyramidal shape Flat heater foils Space for temperature sensor at the utmost front Threads for mounting of vibration system or other payload The Tip (2/2)
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MP Prototype 2 5IWF-EXP/ÖAW GRAZ Shall provide: Small mass Optimised space for MP electronics and payload Large openings for easy installation of MP electronics and payload Water tight interface to the tip and the cable cartridge The Main Body (1/2)
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MP Prototype 2 6IWF-EXP/ÖAW GRAZ Present design Two flanges (stainless steel) to mount with tip and cable cartridge Hull made from thin metallic sheets, glued onto the flanges Flanges provide 4x M3 threads to fix tip and cartridge Cut outs in flanges for gaskets (O-ring for water tightness) M2 threads for fixation of electronics and payload Opening for payload approx. 26 x 26 mm or 18 x 34 mm respectively The Main Body (2/2)
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MP Prototype 2 7IWF-EXP/ÖAW GRAZ Shall provide: Small mass Enough space to contain more than 10m of tether Slip-ring mechanism with water tight cover System to measure the vertical position of the probe Water tight interface to the main body The Cable Cartridge (1/2)
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MP Prototype 2 8IWF-EXP/ÖAW GRAZ Present design Cartridge body manufactured as one piece Final design has rather complex geometry Some pieces have tiny dimensions (critical for assembly) The Cable Cartridge (2/4) Space for tether Cutout for gasket Bearing Room for slip-ring Fixation for side cover
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MP Prototype 2 9IWF-EXP/ÖAW GRAZ Present design Hollow axle for fixation of tether Rotating flange for fixation of slip-ring and bearing Sleeve bearings type IGLIDUR® provide water tightness Slip-ring from PCB material with gold plated surface COTS elements as electrical contacts (rework to be applied) The Cable Cartridge (3/4) Cable not shown Electrical contacts Hollow axle Slip-ring PCB for electrical contacts not shown Bearing Teflon foil for protection of tether Rotating flange
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MP Prototype 2 10IWF-EXP/ÖAW GRAZ Detailed view on cross section The Cable Cartridge (4/4) Cable not shown Electrical contacts Hollow axle Slip-ring Side cover removed Bearing Teflon foil for protection of tether Rotating flange PCB for electrical contacts Position sensor Rear cover Gliding element for cable
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MP Prototype 2 11IWF-EXP/ÖAW GRAZ Mass budget Tip: ~230g Main body: ~75g w/o electronics and payload Cable cartridge: ~65g w/o cable Cable: ~80g Status Parts for the first model of cable cartridge are currently manufactured Assembly within the next weeks Test of slip-ring: 10.000 revolution with maximum current until end of the year Summary
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