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Proprietary and Confidential HAND TOOL SAFETY Safety Leadership Training Series "Our loss control service is advisory only. We assume no responsibility for management or control of customer safety activities nor for implementation of recommended corrective measures. This presentation is based on information supplied by the customer and/or observations of conditions and practices at the time of the consultation. We have not tried to identify all hazards. We do not warrant that requirements of any federal, state, or local law, regulation or ordinance have or have not been met.”
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2 Proprietary and Confidential Do ’ s Actively participate by contributing –Ask questions –Share experiences –Request explanations Be supportive of your co-workers Apply what you learn to your job Pass on the information
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3 Proprietary and Confidential Session Objectives Discuss importance of hand tool safety Review hand tool hazards and controls Identify unsafe tool conditions and mismatches Discuss developing a hand tool program Discuss current hand tool mismatches Develop a plan of action
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4 Proprietary and Confidential Hand Tool Hazards Slipping and striking against Carrying tool boxes Shoveling heavy materials Struck by Cuts Falling tools Struck-by-flying objects
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5 Proprietary and Confidential General Controls Training Inspection Enforcement PPE (gloves, etc.)
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6 Proprietary and Confidential Basic Safety Rules Keep tools in good condition Use the right tool Use the right tool in the right way Use proper protective equipment Store tools in a safe place Never depend on an insulated tool as protection from electricity
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7 Proprietary and Confidential Unsafe Hand Tools Do not issue or permit use of unsafe hand tools Do not use wrenches sprung to the point of slippage Heads on struck tools shall be maintained free of mushroomed heads Wooden handles –Free of splinters or cracks –Kept tight in tool
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8 Proprietary and Confidential Electric Tools Double insulated or grounded Hoisting or lowering tool by cord not permitted
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9 Proprietary and Confidential Pneumatic Tools Require pin, wire or whip check bull connections Safety clips or retainers on impact tools –Prevent attachments from being expelled Nailers & similar equipment operating at more than 100 psi must have a muzzle safety device Follow manufacture’s safe operating pressure Do not use hoses for hoisting or lowering tools
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10 Proprietary and Confidential Cleaning with Compressed Air Do not use for cleaning purposes unless less than 30 psi and only with: –Effective chip guarding –PPE Does not apply to: –Concrete form cleaning –Mill scale cleaning –Similar cleaning purposes Hoses >1/2 inch in diameter –Safety device required at supply or branch line to reduce pressure in case of hose failure
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11 Proprietary and Confidential Powder-Actuated Tools Employee trained in operating procedures Tool not loaded until just prior to the intended firing time Do not leave loaded tools unattended Use appropriate PPE Meet other applicable requirements –ANSI A10.3-1970 Safety Requirements for Explosive- Actuated Fastening Tools
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12 Proprietary and Confidential Powder-Actuated Tools Do not use in explosive or flammable atmospheres Follow manufacturer’s instructions for: –Daily testing of safety devices –Misfire –Prohibited material to fire into –Correct shield or guard
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13 Proprietary and Confidential Tool Containers Small vs. moderate tool boxes Tool cabinets vs. tool chests Tool belts Tool holders
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14 Proprietary and Confidential Tool Maintenance and Repair Tool quality What to look for Redressing and sharpening tools Handles
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15 Proprietary and Confidential Repetitive Motion Hazards Repetitive motion injury risk factors: Frequency High force Awkward postures Sharp surfaces
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16 Proprietary and Confidential Symptoms of Repetitive Motion Injuries Tingling Swelling in the joints Decreased ability to move Decreased grip strength Continual muscle fatigue Sore muscles Numbness Change in skin color of your hands / fingertips
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17 Proprietary and Confidential Hand Tool Selection Choosing the right tool to avoid awkward postures Choosing the right tool to reduce high forces Ensuring tools are sharp to reduce high forces Comfortable handles
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18 Proprietary and Confidential Different Types of Tools Wrenching & torquing Shovels Struck and striking tools Screwdrivers Pliers Knives Scissors & Snips Other cutting tools Material handling tools Vises
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19 Proprietary and Confidential Prioritize Hazards Slipping wrenches: –Muscle strains –Struck by/against accidents Back strains while shoveling Eye injuries from flying objects caused by striking tools
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20 Proprietary and Confidential Develop a Hand Tool Safety Program Training Inspection - checklists Enforcement
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21 Proprietary and Confidential Identify mismatches List all mismatches Rank each in order of priority –Likelihood of injury –Potential severity Determine a plan of action –Periodic reviews
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22 Proprietary and Confidential Session Summary Importance of hand tool safety Identify unsafe tool conditions and mismatches Develop a hand tool program for your facility List current hand tool mismatches Develop a plan of action needed
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