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 United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting.

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Presentation on theme: " United Polymers s.r.o. is 100% Czech company Main line of business is rubber and plastic part production using different technologies:  Die c utting."— Presentation transcript:

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2  United Polymers s.r.o. is 100% Czech company

3 Main line of business is rubber and plastic part production using different technologies:  Die c utting  Rubber i njection and c ompression moulding  Plastic injection moulding  Sticking extruded rubber profiles to seals  Laminating of extruded profiles and sheets  Lathe cutting of rubber sealing rings

4 Tovární 605, 753 01 Hranice, Czech Republic

5 Brief History:  1999 – begining in CZ as Precision Cut Rubber, s.r.o. (90% GB, 10% CZ),  2000 – majority owner(PCR) bought by United Polymers, the name of the company has been changed to United Polymers s.r.o.,  2002 – buying properties (land and buildings), buildings refurbishment and construction of new building,  2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s.r.o.,  2005 – beginning of the production of the lathe cut parts,  2013 – Commissioning of new storage facility (400 m2), new office area hired.  2014 – change of ownership (100% CZ)

6 Present Time: 3 5 00  Production and storage area – 3 5 00 m 2  Offices, changing rooms and other facilities for employees – 8 00 m 2  109 employees  one-, two-, three shifts operation  Sales in the last year: CZK 121,7 mill. (9 5 % automotive)  Export cca 35% (SK, SRN, HU, GB, F, Pl, India, Mexico)

7 Organization chart Plant Manager Production (88) Quality (5) Accounting (4) Sales & marketing (4) Technical department (6) Purchasing department (1)

8 Production (proportion of sales) :  Die cut parts (with or without adhesive) and glued profile seals– 28%  Plastic moulded parts – 15%  Rubber moulded parts – 45%  Lathe cut – 12%

9 Die cut parts

10 Die cutting – materials:  Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc.)  Crosslinked PE foam  PUR foam  Solid Rubber (EPDM, CR, NBR, SBR, NR…)  Unwoven textiles (polyester, PP)  Cork  Extruded sponge rubber profiles (EPDM, CR, SBR)

11 Machinery:  2x ATOM S530CN  1x Fecken Kirfel – block splitter  1x IMESA- slitting machine  1x Samco 150  1x Merkle  1x Guilotine Metzner  1x EHVO laminator for extruded profiles  1x Laminator for sheet materials  1x Hydraulic Kiss Cut and Die Cut machine  2x Band saw

12 ATOM S530CN

13 Kiss cut machine

14 Slitting machine - IMESA BLOCK SPLITTER Fecken Kirfel

15 Plastic parts:  Materials:Termoplastic elastomers – TPV, SEBS… Solid and softened plastics – PVC, PP, PE, PA… Plastic filled with glass or talcum

16 Plastic parts:

17 Injection moulding machinery for plastics :  1x Biraghi 150  1x Mitsubishi 280 (fully electrically operated)  1x Demag 100 (fully electrically operated)  1x Arburg 150 (hydraulical)

18 Biraghi 150

19 Mitsubishi 280

20 Demag 100

21 Arburg 150

22 Rubber Parts:  Material: EPDM, NBR, HNBR, NBR/PVC, NR, CR, SBR, ACM, ECO, ….

23 Rubber parts

24 Moulding machinery:  1x injection moulding machine Rutil 250  1 x injection moulding machine Rutil 150  1x 2 position injection moulding machine INRUBB 250 (6 liters barrel capacity)  3x injection moulding machine Desma 250  3x two-etage copression moulding machine SGT-1, 300 tons, 800x1100mm  1x mill (calander machine)  3 x compression moulding machines Daniels, dimm. 400x400  1x Barwell extruder for the preparation of blanks  1x postcuring oven  1x freezing machine for the removal of overflows

25 Rutil 250

26 DESMA 250

27 INRUBB 250 – two positions

28 SGT-1

29  Materials:EPDM, NBR, NBR/PVC, NR, CR, SBR, ACM, AEM, …. Lathe cut washers

30 Lathe cut machinery:  2x two-spindle lathes Max-Müller  2x grinders  1x automatic 4-spindle cutting machine Delta  screw extruder Colmec dia 70mm  hot compressed air curing oven

31 Lathe Cut Parts

32 Combination of technologies, assembling, combination of materials

33 Quality :  ISO TS 16949:2009  ISO 14001:2004  Customer audits: 3M, Avon Automotive, Batz Czech, Brano, Cemm Thome, Cooper Standard, Continental, Denso, Dura, Facea, FTE, Grupo Antolin, Hella, Kautex, Klein a Blažek, Koito, KSR, Linex, Rossignol Galvanik, Sogefi, TRW, Varroc, Visteon, VW

34 Key Customers:  Varroc Lighting  Koito  AFSI  Grupo Antolin  SAS Automotive  Brano  Dura  Visteon (HVCC)  Klein & Blažek  Siemens  Rossignol Galvanik  Hella  Fehrer  WITTE  Facea (Assa Abloy)  Cooper Standard  Hengst  Batz  DURA  Kautex  TRW  Toyoda  Bang Olufsen  A. Raymond

35 Tovární 605, 753 01 Hranice, Czech republic (the plant is located 3 km from the D1,exit 308, Hranice) 49°34'4.463"N 17°45'4.845"E

36 Thank you for your attention  www.united-polymers.cz  phone: +420 / 581 699 521  fax: +420 / 581 699 519  e-mail: info@united-polymers.cz  Hranice, July 2014


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