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TK International(BVI) Ltd.

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Presentation on theme: "TK International(BVI) Ltd."— Presentation transcript:

1 TK International(BVI) Ltd.
Website : w w w. tkmold. com com

2 TK History >> TS16949 >> ISO 9001 >> ISO 14001
Group sales over 400 Million HKD 2008 >> ISO 9001 TK Mold moved to TK Technology Park 2006 Second Molding factory was founded 2005 Corporate reorganized as TK Group Ltd. 2002 Approved ISO 9001 Certification by D.N.V. 2000 >> TS16949 Tooling production in HK consolidated to China 1995 >> ISO 14001 Injection Molding Operation moved to China 1993 TK Plastic Products Co., Ltd set up in China 1992 TK Plastic Products Co., Ltd set up in HK 1989 TK Machinery Moulding Factory set up in HK 1983 TK is a fast growing company. In 20 years, we grow from a small scale tooling factory, with 7 people only, to the current scale of 2500 people.

3 Corporation Structure
TK Group Ltd. TK Mold Ltd. TK Precision Toolings Ltd. TK Plastics Ltd. TK Technology (Shenzhen) Ltd. Kras Semiconductor Assembly Equipment (Shenzhen) Co., Ltd. TK Plastics TK International(BVI) Ltd. Semiconductor Mold and Automation Equipment Group trading company Euro Sales TK Precision Tool Room TK Standard Tool Room TKP 1 TKP 2 TKP I M L TKP Mobile TK's core business is injection mold manufacture and contract molding. But TK also has a division specialised in semiconductor mold and automation equipment..

4 Company Location TK Technology Industrial Park
TK Mold Ltd. (HK) TK Plastics Ltd. (HK) TK Plastics (Shenzhen) Ltd. TK Technology Industrial Park Our factories are located at Yulu and Tangjia, Gong Ming which is about 30 minutes from the Furong ferry pier and one hour from the LoWu Train Station. We only keep a small office in Hong Kong with 2 to 3 people to handle the necessary banking and shipping document in Hong Kong. Our management is completely located in Shenzhen.

5 Sales Turnover Sales Growth By TKM & TKP TKM TKP 35,000,000 30,000,000
US$ TKM TKP 35,000,000 30,000,000 25,000,000 20,000,000 15,000,000 10,000,000 5,000,000 Year 96 97 98 99 00 01 02 03 04 05 06 07 08 09

6 Major Customer Valeo Sylvania TOYOTA SPI Lear Whirlpool Polycom
America Valeo Sylvania TOYOTA SPI Lear Whirlpool Polycom Pitney Bowes Europe Promens Electrolux TRW Valeo Arcelik Schneider ABB Amphenol Automotive Lighting Asia Perlos Cherry Casio Canon GPE Haier Toshiba ChangHong Europe 30% Asia 30% America 35% China 5% TK has global customer base. Majority of our customers are famous international company. However, Japnanese companies are our major customer of the molding business. In most of the case, we deliver the product in the form of plastic parts or sub-assembly to their factory in China.

7 Market Segmentation Automotive Parts OA & Digital Electronics
Healthcare Products Electrical & Electronics Appliance Automotive Parts Consumer Products Automotive Parts 30% OA & Digital Electronics 30% Consumer Products 8% Healthcare Products 7% Electrical & Electronics Appliance 25%

8 To be a Partner of our Customer
Corporate Mission To be a Partner of our Customer in Winning Business!

9 Corporate Vision To be the Leader in PRECISION Plastic Total Solution Contract Manufacturer.

10 Major final customers(Automotive)
TK have deal with most of Automotive company in the world directly or thought T1 , T2 Suppliers

11 Truck Series

12 Front panel(assembled) Size: 2500x1200x600
Volvo Truck Front panel(assembled) Size: 2500x1200x600

13 Volvo Truck Lamp housing(PP+30%GF) Cover front panel (PP-MF)
Headlamp panel(PC/ABS) Lamp housing(PP+30%GF) Step cover(PP-MF)

14 Lamp housing Volvo Truck Size: 2045x1350x645 Weight: 9T
Resin: PP+30%GF Injection machine:1200T Key point : 1.Solid cavity and core inserts(steel ) 2.10 sliders movement 3.Hydraulic cylinders supported ejection

15 Lower front panel Volvo Truck Size: 2620x1500x1350 weight: 21T
Resin: PC/ABS Injection machine:2500T Key point : 1.Solid cavity insert 2.Two gas assistant channels(1.5m and 1.3m) 3.Three visions of changeable inserts in the middle beam (6 inserts totally)

16 Headlamp panel Volvo Truck Size: 1900x1620x1136 weight: 16T
Resin: PC/ABS Injection machine:1400T Key point : 1.16 sliders movement 2. Hydraulic cylinders supported ejection 3.Sub-gate

17 Fender(mudguard) Volvo Truck Key point: 1.Total 10 molds
2.The max mold weight is 14 tons 3.Plastic:PP MF

18 Scania Truck

19 Scania Truck Assembled Drawer LH G-Cab (parts from9 molds) Size: 1100x900x400 Resin: PP-MF+TPE

20 Scania Truck Disassembled drawer Resin: PPMF+TPE

21 Scania Truck Assembled Drawer RH G-Cab (parts from9 molds) Size: 1100x900x400 Resin: PP-MF+TPE

22 Scania Truck Assembled Drawer RH R-Cab (parts from 8 molds) Size: 1200x1000x450 Resin: PP-MF+TPE

23 Automotive Lamps

24 Lens Valeo:Rear Lamp Lens Resin: PC Size: 490x320x Key point : 1.High gloss polishing

25 Lens SUZUKI:Rear Lamp Lens Resin: PC Size: 380x240x x130x30 Key point : 1.High gloss polishing

26 Lens Citroen B53 HLLens Resin: PC Size: 485x320x Key point : 1.High gloss polishing

27 Lens Rear Lamp Lens Resin: PC Size: 450x320x200 Key point : 1.High gloss polishing

28 Housing Nissan: L42A HL Housing Resin: PA+20%GF Size: 520x270x450
Key point : 1.High fall difference 2.8 sliders movement

29 Audi: Housing Housing Resin: PC/ABS Size: 370x320x400 Key point :
1.High gloss polishing Resin:PC/ABS

30 Housing Valeo(U.S): Housing Resin: PA+30%GF Size: 370x270x310

31 Housing Valeo (U.S) : Housing Resin: PA+30%GF Size: 490x260x350

32 Housing Audi Lamp Resin: PC/ABS Size: 410x330x350 Key point : 1.High gloss polishing 2.Coating

33 Interior parts

34 FIAT Airbag Resin: PA+30%GF Size: 250x190x150 &250x190x90
Air system FIAT Airbag Resin: PA+30%GF Size: 250x190x150 &250x190x90

35 Air system Jaguar : Cover & Tray Resin: PA+20%GF Size: 300x210x230 &300x210x250 Key point : 1.Hydraulic cylinder loaded slider and it touched big lifters inside

36 LH/RH Housing Resin: PP Size: Dia125 x 88
Air system LH/RH Housing Resin: PP Size: Dia125 x 88

37 Air window (assembled) Key point : 1. Total six molds
Air system Air window (assembled) Key point : 1. Total six molds 2.Resin:ABS/PC, PBT and ABS 3. Chrome plating

38 Air system LH/RH Housing Resin: ABS Size: 180 x 120 x 85

39 LHO/RHO Housing Resin: PP Size:135 x 112x 85
Air system LHO/RHO Housing Resin: PP Size:135 x 112x 85

40 Cable Channel Cable Channels Resin:PP Key point : 1.High fall difference 2.All machine fitting work,no hand fitting 3.Valve gate 4.Lots of shut-off area in the Parting line

41 Cable Channel Resin:PP Size: 480 x 370 x 120

42 Cable Channels Cable Channel Key point :
1.Resin:PP 2.Total 14 molds (all 4-cavity) hardened steel 4.Mold production capacity is 5 million shots

43 Cable Channel Assembled parts

44 Doors Resin: ABS general Size:500x 400x 100

45 Filter Filter Key points: 1.Resin: ABS 2.Size:500x 400x 100
3.Four sliders 4.Mirror polished

46 Headrest Headrest 1.Resin: PP 2.Total five molds 3. Size:220x 180x 100

47 Windscreen wiper controler
1.Resin: PA66+30%GF 2.Total 20 molds

48 BMW Ficia Control Pannel Resin: PA+10%GF
Others BMW Ficia Control Pannel Resin: PA+10%GF Key point : 1. Hundreds of inserts and lots of shut-off area in the parting line Resin:PA+10%GF

49 Others Renault Coulisse Amortisseur Resin: PA+20%GF Key point : 1. Lots of shut-off area in the parting line

50 Others Relay Cassette Resin: PA+GF Size: 380 x 128 x 68 Key: Over 300 small shut-off inserts form 1000 very critical Dim.

51 Others B pillar Resin: ABS Size: 460x210x90 Key point: 1.Air assistant in the rib

52 LH/RH Speaker Resin: ABS Size: 160 x 110 x 68
Others LH/RH Speaker Resin: ABS Size: 160 x 110 x 68

53 Cup Holder Resin: ABS Size: 158 x 112 x 90
Others Cup Holder Resin: ABS Size: 158 x 112 x 90

54 Project Management Flow-Chart
Product Optimization Injection Molding TK Marketing Program Customer Purchasing Project Mold Qualification Product Design Secondary Operations Delivery Manufacture Assembly Our Senior Marketing Engineer and Program are the major contact window to customer for business and production issues.

55 European/American standard and quality molds.
Soft ware Software: UG, Moldflow European/American standard and quality molds. Our major CAD/CAM platform is UG. TK has over 100 seats of UG liscense. But TK would also be able to read CAD files in other format, like PROE or Solid Work.

56 Quality Control - Thorough understanding of customer quality requirement. - Strict quality control system and procedure. - Sophisticated testing and measuring equipment. CMM Temperature Cycle Tester Projector

57 Tooling Equipment Tooling: 150 Machines: CNC Milling Machine 29 sets
EDM Machine sets EDM Wire-cut Machine sets Grinding Machine sets Die Spotting Machine sets EDM Hole Drilling Machine 1 set Deep Hole Drilling Center 2 sets Lathes sets Mold Reversal Machine sets Measuring Equipment sets Mold Trial Machine sets

58 Tooling Equipment CNC(horizontal axes) 1.Rotation tooling desk 2. Tooling Size(mm) X: Y: 1100 Z: 1000

59 TBT Drilling Center Tooling: Germany TBT Deep Hole Drilling Center
2 sets

60 EDM machines Tooling: Dophen double head EDM Machine 1 set

61 CMM Tooling: CMM Measurement Equipment sets

62 Workshop CNC(high speed milling) EDM CNC(horizontal axes)

63 Capacity TK have ability to build over thousand tools a year from small Medical high precision to huge Automotive part as well as provide customer full support from project start to project finished.

64 Tooling Equipment Mold fitting machine

65 7 Injection Machines(in mold plant):
Molding Equipment 120 Injection Machines(in plastic plant): JSW 450T x 9 sets JSW 350T x 1 set Fanuc T x 1 set (Elect.) Fanuc T x 1 set (Elect.) JSW 280T x 2 sets JSW 220T x 3 sets Fanuc T x 1 set (two shot) JSW 180T x 6 sets (Elect.) JSW 150T x 16 sets Fanuc T x 9 sets (Elect.) Fanuc T x 4 sets (Elect.) JSW 110T x 12 sets JSW 100T x 9 sets Fanuc 100T x 30 sets (Elect.) JSW 75T x 4 sets Nigata 75T x 1 set Nissei T x 1 set Nissei T x 3 sets Fanuc T x 3 sets (Elect.) 14 SETS 35 SETS 59 SETS 12 SETS JSW 650T x 1 sets JSW 450T x 2 set JSW 280T x 1 sets JSW 100T x 1 sets Fanuc T x 1 set Fanuc T x 1 set 7SETS 7 Injection Machines(in mold plant): It is our strategy to develop towards higher precision level products. TK will invest more on the small and precise molding machine in the future.

66 Molding Equipment Secondary Operations:
Double Color Injection Molding: Bi-component Injection Molding Machines Nissei x 1 set Gas Assist Injection Molding: Bauer Nitrogen Generator x 1 set Bauer Controller (2 Channels) x 9 sets Secondary Operations: Automatic Decorative Painting Line with Robotic Pad Printing Machines Flat & Cave Silk-Screen Machines Assembly Equipment Hot Stamping Heat Staking Ultrasonic Welding RF Induction Heating Machine Hot and Cold Stamping

67 Mold Trial TK inside source Out source machine 1300T 1600T 2000T 2500T

68 Prospect TK Mold City (Floor Area: sqm)

69 The End Thank you!


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