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Kolberg-Pioneer, Inc. An Astec Company Kolberg-Pioneer, Inc. an Astec Company.

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Presentation on theme: "Kolberg-Pioneer, Inc. An Astec Company Kolberg-Pioneer, Inc. an Astec Company."— Presentation transcript:

1 Kolberg-Pioneer, Inc. An Astec Company Kolberg-Pioneer, Inc. an Astec Company

2 FAST TRACKS JAWS FT2650 FT2640 SCREENS FT5162MS FT6203LFT5162MS FT6203LP HSI FT4250 FT4240 CONE FTK300 FT4845 FEEDER

3 FT 2650 Jaw Plant

4 FT2650 JAW CRUSHER CrusherInches2 1/2"3"3 1/2"4"5" Setting mm647689102127 Approx.TPH165188211235282 Capacity MTPH150171192214256

5 FT 2650 Spec Sheet - Up to 300 tph - 245 hp 8.3 liter Cummins engine - 105,000 lbs - 50” x 15’ feeder w/ 5’ step deck feeder - 48” X 36’ under crusher conveyor - 600mm wide tracks Options: - 24” x 12’ side delivery conveyor - Cross belt magnet - 44’ under crusher conveyor - 50” x 18’ feeder - Hydraulic folding hopper wings - Rock Breaker

6 New Products: FT 2640 Jaw Design Feature: - Hydraulic adjust tension rod for quick adjustment Plant & Crusher/Specs TBA

7 FT2640 JAW CRUSHER CrusherInches2 1/2"3"3 1/2"4"5" Setting mm647689102127 Approx.TPH132150169188225 Capacity MTPH120136154171205

8 FT 2640 Spec Sheet - Up to 240 tph - 190 hp 5.3 liter Cummins engine - less than 100,000 lbs - 42” x 14’ feeder w/ 4’ step deck feeder - 36” X 40’ under crusher conveyor - 500mm wide tracks Options: - Side delivery conveyor - Cross belt magnet

9 FT 4250CC Horizontal Shaft Impactor Plant

10 FT 4250 Specifications

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12 4250 HSI SPECIFICATIONS Recommended HPApprox. Capacities ElectricDieselTPH MTPH 200265200-300182-272 Maximum Feed Size Minimum Apron RecycleLimestoneHard Rock Setting 30"x30"x12" Up to 16” Primary 12” Secondary 10“ Secondary1"

13 FT 4240CC Track Mounted Horizontal Shaft Impactor

14 New Products: FT 4240 Specs (CC): - Up to 300 tph -<100,000 lbs - 5.5 yd³ Hopper -- 325 hp 9 Liter Cummins - 40” x 14’ feeder w/ 4’ straight grizzly - 42”dia x 40”w HSI w/ 2 bar rotor - 4’ x 12’ 2 deck screen - 36” wide under crusher & under screen conveyor - 24” x 12’ side delivery conveyor - 18” cross and close circuit conveyors

15 4240 HSI SPECIFICATIONS Recommended HPApprox. Capacities ElectricDieselTPH MTPH 150200150-250136-227 Maximum Feed Size Minimum Apron RecycleLimestoneHard Rock Setting 24"x24"x12" Up to 16” Primary 10” Secondary 8“ Secondary1"

16 4240 HSI – 2 Bar Rotor Design

17 FT XHD Apron Feeder Specs : - Up to 768 tph (48” width @ 40 fpm) - Self contained Diesel/ Hydraulic - 110,000 lbs - 190 hp Cummins QSC 5.9 - 4’-6” Rear charge height - 9’-8” Discharge height - XHD Feeder w/ 2 crawler tractor carrying chains - Low profile hopper w/ folding sides

18 JCI TRACK-MOUNTED CONE & SCREEN PLANTS

19 “FastTrax” Cone Plant Shown in “open-circuit” configuration JCI Cone Crusher 42” Discharge ConveyorFeed Conveyor 24’ Low-Boy Diesel Engine Standard Configuration: Belt feeder/hopper Direct feed (excavator) Track-Feed Removeable rear hopper wall John Deere Diesel Options: Feed Conveyor (Deduct) CAT Diesel Engine Closed-Circuit Conveyor Accepts feed from 6203FTCC

20 TRACK-MOUNTED CONE PLANT FT300 K300 on tracks, feeder conveyor, end delivery conveyor (reversible); John Deere engine with option for CAT; Matches up to FT6203LCC;

21 FT6203 “FastTrax” Screen Plant JCI 6203-32LP “Low Profile” Screen Opt. LP6203-38MS screen (Adder) Opt. LP6203-38MS screen (Adder) 42” Top Deck End Delivery Conveyor Opt. IMI Magnet Opt. IMI Magnet Opt. Discharge Chute (Deduct) Opt. Discharge Chute (Deduct) Center, Bottom Deck and Fines Product Discharge Conveyors Hydraulic Folding Hydraulic Folding 25% Blending increments of center deck down with bottom deck overs 25% Blending increments of center deck down with bottom deck overs Rear Belt Feeder/Hopper Removable rear hopper plate for feed from track primary Removable rear hopper plate for feed from track primary Opt. Feed Conveyor ILO Belt Feeder (Deduct) Opt. Feed Conveyor ILO Belt Feeder (Deduct) Weight: 80,000# Travel: 29’ Low-boy

22 Only horizontal screen on tracks Consistent travel speed Consistent travel speed Improved screening efficiency; Improved screening efficiency; Reduced wear & tear on discharge chutes and conveyor components; Reduced wear & tear on discharge chutes and conveyor components; Triple-shaft mechanism Triple-shaft mechanism Increased B-10 bearing life Increased B-10 bearing life Longer stroke, higher G forces Longer stroke, higher G forces Reduced plugging, blinding Reduced plugging, blinding Stresses are spread out Stresses are spread out Stronger basket integrity Stronger basket integrity Rear Belt Feeder Design: Can be fed directly with loader/excavator…the feeder has variable speed control. Can be fed directly with loader/excavator…the feeder has variable speed control. Can be fed with track primary plant…the rear hopper wall is removable. Can be fed with track primary plant…the rear hopper wall is removable. Can be sold/rented into installed base of track primary equipment; Can be sold/rented into installed base of track primary equipment; The FT6203 can produce up to (4) stockpiles, or the center/bottom deck overs can be combined to enable producing “windrow” piles. The top deck overs can be fed onto a track secondary crusher such as a track-mounted impactor or cone plant.

23 BELT FEEDER APRON FEEDER (OPT.) FEED CONVEYOR (OPT.) DISCHARGE CONVEYOR DEDUCT (OPT.) END DELIVERY CONVEYOR OVERS CHUTE (OPT. DEDUCT) 5162M LP (OPT.) HS (OPT.) JOHN DEERE ENGINE CAT ENGINE (OPT.) DEUTZ ENGINE (OPT. DEDUCT) DISCHARGE CONVEYOR Fines/ Bottom deck Top Deck/ Bottom Deck Bottom deck FT5162M “FastTrax” Screen Plant

24 Hydraulic Fold/ Modular “Cassette” design Hydraulic Fold/ Magnet option/ Discharge Chute Option Hydraulic Fold Hydraulic Fold/ Retrofits all Feeder Options Controlled Drop Height/ Feed distribution box Blending Capability: Top/Bottom Deck Bottom Deck/Fines Consistent travel speed/ More efficient screening Triple-shaft design Less wear & tear on chutes and conveyors

25 FT300 Shown in closed circuit config. FT6203CC Can marry to FT4250

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28 UNDERGROUND TRACK UNITS

29 Track-mount Crushing Operations Operates in a relatively small area Operates in a relatively small area Highly portable Highly portable -Respond Quickly to Short-Term Crushing Jobs w/ Jobsite Mobility

30 Track-mount Crushing Operations continued Crush at the source Crush at the source Multi-stage crushing for additional flexibility Multi-stage crushing for additional flexibility

31 Questions?


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