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Joel V. Madison Ebara International Corporation Cryodynamics Division Sparks, NV AIChE Spring Meeting April 26-30, 2009 Tampa, Florida.

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Presentation on theme: "Joel V. Madison Ebara International Corporation Cryodynamics Division Sparks, NV AIChE Spring Meeting April 26-30, 2009 Tampa, Florida."— Presentation transcript:

1 Joel V. Madison Ebara International Corporation Cryodynamics Division Sparks, NV AIChE Spring Meeting April 26-30, 2009 Tampa, Florida

2 Biography: Joel Madison Joel Madison graduated in 1988 with a Master of Science Degree in Aerospace Engineering from the Pennsylvania State University. He joined Ebara International in 1995 after working as a research engineer in the field of hypersonic propulsion in support of NASA’s development programs. He is currently serving as Chief Executive Officer the corporation. In addition to his responsibilities related to corporate management, he is still actively participating in development of novel technologies. jmadison@ebaraintl.com

3 Joel V. Madison Ebara International Corporation Cryodynamics Division Sparks, NV AIChE Spring Meeting April 26-30, 2009 Tampa, Florida

4 Overview  Compact Configurations  Tandem Expander  Integrated Expander  Cross-Flow Expander  Cross-Flow Pump  Conclusions

5 Compact Pump-Expander: Design Options  Pump & expander separated by a seal  Common shaft  Common motor/generator  LNG & MR streams  TEM  Two-phase possibility

6 Compact Pump-Expander: Design Options Continued  Separate the motor/generator and cool with another available fluid, N 2  Thrust balance with third fluid  Two-phase expansion option

7 Compact Expander-Expander: Design Options  2 Expanders separated by a seal  Common shaft  Common generator  LNG & MR streams  TEM  Two-phase possibility

8 Compact Expander-Expander: Design Options Continued  Option to separate the generator and cool with another available fluid, N 2  Thrust balance with third fluid

9 Compact Designs: Advantages  Thrust is minimized due to opposite flow directions on a common shaft Less fluid is required for thrust balancing Thrust balancing using MR stream Hydraulic efficiency increases  Cooling motor/generator with MR stream increases process efficiency Heat transfer to MR stream not LNG

10 Compact Designs: Advantages Continued  Separating the motor/generator increases both process and hydraulic efficiency Heat transfer is absorbed by another fluid Thrust balancing achieved with third fluid  Compact Design = small footprint  Easily integrated into existing plants

11 Compact Designs: Advantages Continued  Increases electrical efficiency  Construction cost and payback period reduction  Overall increase in plant efficiency

12 Tandem Expander: Design  Two expanders located in one vessel  Operate in series  Accommodate large head with minimal increase in diameter  Finely tune to optimal operating point  Two-phase possibility

13 Tandem Expander: Advantages  Accommodate larger differential pressures without increasing diameter  Allows for multi-phase capacity and replaces both single and two-phase expansion through JT valves  Greater flexibility

14 Tandem Expander: Advantages Continued  Constant adjustment to process conditions maintains the best efficiency  Small footprint  Reduction in construction costs  Reduction in machine cost

15 Integrated Expander: Concept TraditionalIntegrated Expander JT Bypass Valve 7% Pipe Cooling Leakage Flow Expander External JT Valve 0% Pipe Cooling Leakage Flow Expander

16 Integrated Expander: Design  Expander and JT operating in parallel inside one vessel  Motorized cross-flow JT valve  Two-phase possibility

17 Integrated Expander: Cross-Flow Valve Cross-flow JT ValveCross-Flow JT Valve Operation

18 Integrated Expander: Advantages  Eliminate required leakage flow to keep bypass cold  Optimize power output for both reduced and overflow conditions

19 Optimizing Power Output for Reduced Flow

20 Optimizing Power Output for Overflow

21 Cross-Flow Expander: Design  Two expanders mounted in one vessel  Separate shafts and generators  Operate in parallel  Cross-Flow valve allows for flow control to both machines  Two-phase possibility

22 Cross-Flow Pump: Design  Two pumps mounted in one vessel  Separate shafts and motors  Operate in parallel  Cross-Flow valve between pumps to control flow for both machines

23 Cross-Flow Pump: Design Continued  Same design, with the addition of a smaller feeder pump  Feeder pump to increase head and account for height difference between upper and lower pumps

24 Cross-Flow Expander & Pump: Advantages  Up to 50% turndown  Maintain high machine efficiency with turndown  Higher flow capacity  Greater flexibility

25 Cross-Flow Expander & Pump: Advantages  Compact footprint  Piping reduction  Minimize construction costs  Maintain reasonable machine diameter  Maintain typical machine cost

26 Conclusions  New solutions using proven machinery to provide solutions to new demands in: Head Flow Efficiency Flexibility Compact size Cost effective Retro-fit for older plants


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