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Joel V. Madison Ebara International Corporation Cryodynamics Division Sparks, NV AIChE Spring Meeting April 26-30, 2009 Tampa, Florida
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Biography: Joel Madison Joel Madison graduated in 1988 with a Master of Science Degree in Aerospace Engineering from the Pennsylvania State University. He joined Ebara International in 1995 after working as a research engineer in the field of hypersonic propulsion in support of NASA’s development programs. He is currently serving as Chief Executive Officer the corporation. In addition to his responsibilities related to corporate management, he is still actively participating in development of novel technologies. jmadison@ebaraintl.com
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Joel V. Madison Ebara International Corporation Cryodynamics Division Sparks, NV AIChE Spring Meeting April 26-30, 2009 Tampa, Florida
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Overview Compact Configurations Tandem Expander Integrated Expander Cross-Flow Expander Cross-Flow Pump Conclusions
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Compact Pump-Expander: Design Options Pump & expander separated by a seal Common shaft Common motor/generator LNG & MR streams TEM Two-phase possibility
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Compact Pump-Expander: Design Options Continued Separate the motor/generator and cool with another available fluid, N 2 Thrust balance with third fluid Two-phase expansion option
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Compact Expander-Expander: Design Options 2 Expanders separated by a seal Common shaft Common generator LNG & MR streams TEM Two-phase possibility
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Compact Expander-Expander: Design Options Continued Option to separate the generator and cool with another available fluid, N 2 Thrust balance with third fluid
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Compact Designs: Advantages Thrust is minimized due to opposite flow directions on a common shaft Less fluid is required for thrust balancing Thrust balancing using MR stream Hydraulic efficiency increases Cooling motor/generator with MR stream increases process efficiency Heat transfer to MR stream not LNG
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Compact Designs: Advantages Continued Separating the motor/generator increases both process and hydraulic efficiency Heat transfer is absorbed by another fluid Thrust balancing achieved with third fluid Compact Design = small footprint Easily integrated into existing plants
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Compact Designs: Advantages Continued Increases electrical efficiency Construction cost and payback period reduction Overall increase in plant efficiency
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Tandem Expander: Design Two expanders located in one vessel Operate in series Accommodate large head with minimal increase in diameter Finely tune to optimal operating point Two-phase possibility
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Tandem Expander: Advantages Accommodate larger differential pressures without increasing diameter Allows for multi-phase capacity and replaces both single and two-phase expansion through JT valves Greater flexibility
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Tandem Expander: Advantages Continued Constant adjustment to process conditions maintains the best efficiency Small footprint Reduction in construction costs Reduction in machine cost
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Integrated Expander: Concept TraditionalIntegrated Expander JT Bypass Valve 7% Pipe Cooling Leakage Flow Expander External JT Valve 0% Pipe Cooling Leakage Flow Expander
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Integrated Expander: Design Expander and JT operating in parallel inside one vessel Motorized cross-flow JT valve Two-phase possibility
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Integrated Expander: Cross-Flow Valve Cross-flow JT ValveCross-Flow JT Valve Operation
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Integrated Expander: Advantages Eliminate required leakage flow to keep bypass cold Optimize power output for both reduced and overflow conditions
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Optimizing Power Output for Reduced Flow
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Optimizing Power Output for Overflow
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Cross-Flow Expander: Design Two expanders mounted in one vessel Separate shafts and generators Operate in parallel Cross-Flow valve allows for flow control to both machines Two-phase possibility
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Cross-Flow Pump: Design Two pumps mounted in one vessel Separate shafts and motors Operate in parallel Cross-Flow valve between pumps to control flow for both machines
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Cross-Flow Pump: Design Continued Same design, with the addition of a smaller feeder pump Feeder pump to increase head and account for height difference between upper and lower pumps
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Cross-Flow Expander & Pump: Advantages Up to 50% turndown Maintain high machine efficiency with turndown Higher flow capacity Greater flexibility
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Cross-Flow Expander & Pump: Advantages Compact footprint Piping reduction Minimize construction costs Maintain reasonable machine diameter Maintain typical machine cost
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Conclusions New solutions using proven machinery to provide solutions to new demands in: Head Flow Efficiency Flexibility Compact size Cost effective Retro-fit for older plants
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