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Red Lion Controls Company Introduction
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Founded in 1972 Located in York, Pennsylvania Employees 166 people Part of Spectris, the productivity-enhancing instrumentation and controls company. Beginnings
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Spectris plc (www.spectris.com) is a public company listed on the London Stock Exchange (Symbol - SXS) with annual sales approaching £800million (1.33 billion USD in 2008). Headquartered in Egham, England, Spectris supplies productivity-enhancing instrumentation, equipment and controls to a diverse range of end-use markets on a global basis. The group comprises thirteen principal operating businesses organised into four divisions; Industrial controls, Materials Analysis, Test & Measurement and In-line Instrumentation Spectris plc - division
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90% of Red Lion’s business is distribution 600+ distributors worldwide 5% is catalog sales 5% is direct customers Channels
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Red Lion produces most of its products in the USA. Manufacturing covers over 100,000 Sq. ft. Most products ship from stock Manufacturing
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Product suite – 3,000 products Interface Indication Protocol GatewayOperator InterfaceProcess Controller Panel MetersSignal ConditionerSensors
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All-in-one data management More than a gateway Protocol conversion Data collection Web server Remote access Data Station Plus (DSP) – Communications gateway and much more! Data Station Plus (DSP)
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Convert over 200 protocols MitsubishiOmronPanasonic YaskawaYokogawaKoyo Allen-BradleySiemensHoneywell And many more Share data on any port with any other ports Ethernet port capable of TEN protocols Three serial ports Drag-n-drop data mapping Protocol Conversion
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Expansion cards for other networks DeviceNet ProfibusDP CAN J19393 Extra serial ports (2) Cell Modem - GSM Protocol Conversion - continued
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Collect: Data logs Security logs Alarm and event logs Custom logs Use built in math and logic functions Data Collection
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Direct to CSV file Excel ready Save to compact flash No special software required Set files for shift, day, month, etc. Auto-reset Automatically send files to FTP Automatically send files by email Data Collection - continued
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Built-in, no software required Uses standard web browser See actual visualization Or see data only Via Ethernet, modem, or serial Upload logged files Download configurations Add you own web pages Web Server
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Download configurations Upload logged files Pass through programming to PLC Program alarms and events Email alarms or events Text message alarms or events Remote access Serial LAN Analog modem Cellular modem Remote Access
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C-style programming User security USB programming port Includes Crimson S/W Crimson is included Download from our website Still More
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Operator Interface G3 series G3 Kadet series
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Operator Interface + = DSP Display G3 series
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Same functions as DSP plus a display, keypad, touchscreen Protocol conversion Data collection (CompactFlash) Web server Remote access Includes Crimson S/W Ten Ethernet protocols 3 serial ports Indoor / outdoor units Touchscreen And keypad G3 Series
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3" monochrome unit non-touch keypad only 6" QVGA, color TFT and mono, indoor/outdoor 8" VGA, color TFT and DSTN, indoor/outdoor 10" VGA color TFT, indoor/outdoor 15" XGA color TFT, indoor/outdoor Expansion cards Cellular modem (GSM) DeviceNet CANopen J1939 ProfibusDP Serial - 2 ports G3 Series - continued
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When all the features of standard G3 are not required Includes Crimson S/W Protocol conversion 2-3 serial ports Ethernet on 6" CF to install database 4" 480x272 pixels, color TFT, 2 serial ports 6" QVGA, color TFT, 3 serial ports, Ethernet G3 Kadet Series 4"4" 6"6"
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Process Controllers Modular Controller Dual Loop Controller Single loop temperature controller Single loop process controller
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Modular Controller + = DSP PID and I/O modules Modular controller
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Same functions as DSP plus I/O Includes Crimson S/W Add I/O as needed, up to 16 modules Manage up to 32 multi-zone PID loops Great data acquisition platform Hot swap modules Module types: PID modules Analog input Analog output Digital I/O Strain gage Thermocouple RTD Modular Controller - continued
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Enable the plant floor to speak Plant Floor Marquee (PFM)
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Increase productivity Key performance indicators Uptime Downtime Parts produced OEE Overall equipment effectiveness Measurement of asset utilization Andon Alarms Machine down machine jammed Parts outage PFM Series
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Four tricolor graphical displays Different models for 115 or 230 VAC RS-485 port allows multi-drop PFM Models
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PC-based solutions Requires S/W to PLC Requires S/W to display Requires S/W to integrate Located away from factory floor Competitive Method
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Direct I/O solution Connects to sensors or PLC outputs Calculates results automatically Can’t display any other message Competitive Method - continued
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Display anything a G3 can Require DSP, G3, or MC Connects to any PLC Calculate results Display any message Send alarm / event notices Red Lion Method
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Protocol conversion Data collection Web server Remote access Red Lion Solution
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Indication Products
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Indication Position Performance Price CUB3 CUB4 CUB7 CUB5 PAX Lite PAX
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Measure and display volts / amps Measure and display temperature Measure and display strain gauges Count, time, and rate Add outputs for set-point control Ideal for small control applications What do Panel Meters do?
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Local display for machine operators Local operator adjustments Sensor conversion Redundant systems Small machine builders w/ small budgets Where are meters used?
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PAX series Multiple Sizes PAX Lite series CUB5 series LD series 2.95" x 1.5" (75 x 38 mm) 3.80" x 1.95" (97 x 50 mm) 3.80" x 1.95" (97 x 50 mm) 26" x 7.87" (660 x 200 mm)
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PRS/PRA – Released 1977(??) CUB1 – Released 1980 CUB3 – Released 1983 Apollo Series – Released 1985 Gemini Series – Released 1985 IM Series – Released 1988 Red Lion Stability…
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Widely recognized Since 2001 Red Lion panel meters have been voted #1 by Control Design readers.
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CUB5 CUB5 Series – Small Size – Full Feature
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Compact size Complete product range Includes Crimson S/W Display color change at setpoints Easy USB connection Custom units indication (analog only) CUB5 Series
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Large.46" display Reflective and backlight DC powered Min/max display capture UL listed, UL508 No competition CUB5 Series - continued
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Front panel Use Crimson S/W USB Serial Easy to program
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Reflective, LED, green / red Up to 2 field replaceable cards RS-232 RS-485 Single relay output (1 Amp) Dual Sink OC output USB (programming) The only meter you’ll need CUB5
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PAX series – unmatched features
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Includes Crimson S/W AC or DC powered versions Complete product range Retransmitted analog output Unit label kits PAX Series
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Bright.56" LED red / green display Variable intensity display Programmable key & user inputs Display flashing alarm condition UL listed 508, CE tested NEMA 4X/IP65 PAX series - continued
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Up to 3 field replaceable cards RS-232RS-485 DeviceNetProfibus Modbus Dual relay output Quad relay output Analog out USB (programming) Unmatched by competition PAX series - continued
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Check out these displays… Sunlight readable RED display Standard GREEN display
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Digital Models Count Rate Timer/Real Time Clock PAXI PAXR PAXCK
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Analog Models Temperature Process VoltageCurrent Strain Gage PAXT PAXH PAXP PAXD PAXS
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PAX Lite Series – Basic Needs
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Includes Crimson S/W Ideal for the OEM market Field replaceable cards are not needed Bright.56” display Universal AC power 85 – 250VAC Some units have dual outputs PAX Lite Series
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Where are meters used? Applications
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Pulses Quadrature Counters
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Counter Sizes Display sizes from 0.35" to 4"
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Counter Applications Count people Count bottles Position control - 2 axis Count die stamps
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Counts to preset number Preset counters
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Preset counter sizes Display sizes from 0.46" to 4"
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Preset counters applications Preset fill level Preset batch size Preset cut to length
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Constant speed applications Totalize Rate Meters
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Rate Meter Sizes Display sizes from 0.35" to 4"
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Rate Meter Applications Vision system Engine test stand Oil drill bit speed Plastic wrap
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Elapsed time Preset timer Real time clock Timers
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Timer sizes Display sizes from 0.35" to 4"
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Timer Applications Elapsed time Hour meter Preset time
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Volts / amps Temperature Strain Process Digital Panel Meters (DPM)
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DPM Sizes Display sizes from 0.35" to 4"
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DPM Applications Level sensor Board density Weigh system Current
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Thermocouples RTDs Process Current Process Voltage On/Off Control PID Control Temp Alarm Limit Temperature Control
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Temperature Control Sizes Cut out size 48 mm x 48 mm 48 mm x 96 mm
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Temperature Applications Temperature Seal temperature Cold storage Plastic extrusion
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Outdoor readable 1.5" to 4" displays Choose CUB or PAX Features Large Displays
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Large Display Applications
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Signal Conditioning Current Voltage Proces s Temperature Frequency Communication
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Signal Conversion Isolation Filter, Noise Reduction Amplify Signal Conditioning - continued
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Widely Recognized Not just Panel Meters
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Encoders Photos Pressure Magnetic pickups Proximity Temperature Sensors
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Panel and Enclosures
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THANK YOU!
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