1. MINDA CORPORATION LIMITED - Pantnagar
Vision to Reality
MINDA CORPORATION LIMITED - Pantnagar 1 1 1

2. Evacuation Plan

3. Plant inaugurated by Babuji and Mataji on 2.04.07
Plant Inauguration
Plant inaugurated by Babuji and Mataji on

5. Company Details Investment :Rs. 3600 Lacs
Sales (2013~2014) :Rs.212 Lacs
Sales (2014~2015) projected :Rs. 232 Lacs
Average Age :26.5 Years
Total Area : Sq. Ft.
Office Area :16550 Sq. Ft.
Production Area : Sq. Ft.
Green Area :74669 Sq. Ft.

6. Demographic Details - Team
No. of Staff
Dept.
Budgeted Manpower
Actual Manpower
SBU Head Cell 2
Opr. Head - OE 1
Opr. Head - AM HR 6
F & A and IT 8 7
Mfg. 11
Engg.
Quality
Imp. Cell
Maint. 3
Sales & Mktng. 5 4
Matl. & SQA 10
ME & Tool Room
Stores & PPC
TOTAL 78 71
Optimum utilization of employee’s skill and knowledge by improving staff productivity

7. Minda Automotive Solutions Ltd.
Customers & Products
Mechanical & Electronic Security System, Electrical Connective System & Accessories
Minda Automotive Solutions Ltd.

8. Mfg. Facilities
Pressure die casting
Powder Coating
Paint Shop
Lab facility
Lock Assembly
WH Assembly
Cutting and crimping
Utility

9. Door Handle Endurance Testing Switch Endurance Testing
Testing Facilities
High Voltage Tester
Hardness Tester
Crimp Analyzer
Spring tester
Door Handle Endurance Testing
Switch Endurance Testing
Actuator & Remote testing
Salt Spray Chamber

10. Policies
TPM Policy
Quality Policy
Safety Policy
Environment Policy

11. Certifications

12. Memorable-inception to till date

13. TPM Guru Yamaguchi San’s visit on 13.12.07
2007~08
Plant inaugurated by Babu ji and Mata ji on
TPM Guru Yamaguchi San’s visit on
Environment day celebration by plantation (Plantation done by M&M plant head Mr. S.K. Dubey)

14. Excellence award in QCFI Kanpur chapter convention on 18.09.08
2008~09
TPM kick off in presence of senior
BAL Team on
TPM Guru Yama Guchi San visit on
BAL “Q” bronze award on
Distinguish award in 25th NCQC
competition on
First prize in CII competition at Noida
First prize in safety kaizen competition at
BAL PN on
Excellence award in QCFI Kanpur chapter convention on

15. 2009~10 Platinum, Gold and Silver award in AKM group 6th QCC and
3rd Kaizen Mela on 26 ~
Recognition by M&M for Zero PPM and 100 % delivery on
100 crore sale invoice signed by Managing Director on
Inauguration of R.F. chamber by group chairman on

16. 2010~11 Hawan in occasion of third annual day celebration on 02.04.10
BAL TPM Award on
First prize in BAVA kaizen competition at BAL PN on
BAL “Q” Silver award on

17. 2011~12 Kaizen award in BAL Kaizen competition
BAL “Q”Gold Award on
Best Kaizen award
Green certificate of merit on

18. 2011~12 3rd Position in ACMA regional Convention on 12.07.2011
2nd Position in ACMA National
Convention on
Gold award in QCFI –Haridwar on
Bronze award in MBEM
Winner in CII – Uttrakhand (Preliminary competition) on
Par Excellence award in NCQC-2011 On

19. 2012~13 BAL TPM Excellence Award on 11.04.2012
BAL “ Q “ Platinum Award on
First Prize in safety slogan competition at
BAL - Pantnagar on
Distinguish Award in INSSAN convention on

20. Supplier Cluster Kick –Off on 12.12.2012
2012~13
Silver award in MBEM on
Supplier Cluster Kick –Off on

21. BAL “ Q “ Super Platinum award on 06.05.2013
2013~14
1st Prize in safety slogan Competition & 2nd Runner up in safety kaizen competition on
BAL “ Q “ Super Platinum award on
1st Prize in office kaizen category in 2nd AKM group regional competition on
2nd Runner-up in office kaizen category in 2nd AKM group regional competition on

22. 2013~14
Award for Sustenance of DOL status at Mahindra & Mahindra Rudrapur since last Two years for all 10 Products on
First Prize in Quality Circle Competition at Mahindra & Mahindra Rudrapur on 24th June 2013
First Prize in Quality Quiz Competition at Mahindra & Mahindra Rudrapur 24th June 2013
Manufacturing Excellence award, 3rd Prize won by MCL Pantnagar during 6th National Cluster Summit held on 30 Sept – 1 Oct ’13 organized by CII - Avantha.
Gold Award won from QCFI Haridwar Chapter in Quality Circle competition on 1st Sept’13

23. 2013~14
‘Par Excellence’ category in NCQC (National Convention on Quality Circle) it was held on 20th ~23rd December 2013 at Kolkata organized by QCFI
won the Shikhar cup trophy organized by Haldwani Cricketers & Haldwani Cricket Academy at Shivalik International school, RTO road Haldwani on 14th ~23rd December 2013
1st Prize in second BAVA Kaizen competition in (Human Safety) category, on 30-Dec-2013 at - Common Amenities center BAL Pantnagar.
won the KGCCI cricket trophy organized by Kumaun Garhwal Chamber of Commerce and industry at District Sports Stadium Rudrapur on 13th ~21st Dec 2013

24. 2013~14
Runner-up in BAVA kaizen competition in Yield category at BAL on 31st Jan 2014
Participate in BAL/BAVA Inter cluster competition at BAL Akurdi on 28th Feb 2014

25. MCL-PN got special Quality award from BAL on 13th May -14
2014~15
MCL-PN won the Merit award in Executive category in INSSAN (Indian National Suggestion Scheme Association) National convention on 22nd & 23rd Aug held at Scope convention Center Delhi
MCL-PN got special Quality award from BAL on 13th May -14
Minda Corporation Limited- Pantnagar Quality circle PRARAMBH won the 1st runner-up award in 27th CII Preliminaries Uttrakhand Quality Circle Competition on 28th Aug 2014 held at Hotel Rudra Continental Rudrapur
MCL-PN won the Excellence award in Non -Executive category in INSSAN (Indian National Suggestion Scheme Association) National convention on 22nd & 23rd Aug held at Scope convention Center Delhi

26. 2014~15
Minda Corporation Limited- Pantnagar Quality circle “DAUD’ won the Silver award in QCFI Quality Circle Competition on 30h Aug 2014 held at DPS Haridwar
Minda Corporation Limited- Pantnagar Quality circle “PRARAMBH’ won the Silver award in QCFI Quality Circle Competition on 30th Aug 2014 held at DPS Haridwar

27. Excellence Journey……

28. Excellence Process at MCL - PN
Excl.

29. Journey of Excellence Started in 2010-11 ……. Journey so far
ISO/TS Certificate
Started TPM Journey in Manufacturing area
MBEM Journey initiated
Strengthen inspection to sustain 0 CC/PPM at customer end
Shift from inspection side to cause side actions
Understanding of MBEM model by few people and started few good practices
TPM philosophy deploy across the org (MFG & Non Mfg.)
Strengthen cause side actions
Understanding of model up to HOD level, BE culture building initiated and practicing few good practices
TPM deployment Widely & Deeply across the organization

30. Journey of Excellence Started in 2010-11 ……. Journey so far
Learnings deployed up to tier 2 level through supplier cluster with core suppliers
Understanding of model up to functional level & BE culture imbibed into organizational DNA
Started and continuing many good practices at org/deptt level
Sustenance of TPM excellence journey and planning for JIPM
Spread learnings to all suppliers through clusters at PN, NCR & Pune
Sustenance of all good practice and make them best in the class
Pioneer of standardized mfg practices across MCL-SD
TPM Deployment as per JIPM Requirement

31. “Miles to go before I (we) sleep…….”
Excellence journey…Achievements
World Class
BAL ‘Q’ Super Platinum Award
M & M DOL Sustenance Award for all products
GBE HR Audit – 1st in Group
GBE Finance Audit - 2nd in Group
KPMG Best Financial controls in Group
BAL ‘Spl. Q’ Award
MBEM Award for Awaited
FICCI Safety Excl. Award awaited
MBEM Silver Award
BAL TPM & ‘Q’ Platinum Award
GBE HR Audit – 1st in Group
GBE Finance Audit - 2nd in Group
MBEM Silver Award
BAL ‘Q’ Gold Award
F & S Green Certificate of Merit Award
Rs. 200 Cr. Sales unit
Already IMS Certified
Past Learning from ACT-CII Cluster
Rs. 100 Cr. Sales unit
MBEM Bronze Award
BAL TPM & ‘Q’ Silver Award
“Miles to go before I (we) sleep…….”
- Robert Frost

32. Green Channel Qualification
Result Benchmarking…….
Customer - QCDD
Bronze
Silver
Gold
Platinum
Super Platinum
Spl ‘Q’ Award
BAL Q Award:
TPM Award
TPM Excellence
BAL TPM Award:
Green Channel Qualification
DOL Initiation
DOL Sustenance
M & M DOL Initiative:
Preferred Supplier

33. External / Global – Operational / Business Excellence
Result Benchmarking…
External / Global – Operational / Business Excellence
JIPM TPM
JIPM TPM Excellence
JIPM TPM Sustenance
TPM:
CII Exim Bank Prize
CII Exim Bank Award
Deming Award
Japan Quality Medal
Business Excellence:
World Class
LEGEND
Not Achieved
Almost Achieved
Achieved

34. Organizational Culture
Our Capability
Engineering
Manufacturing
Supply Chain
People
Organizational Culture
Operation Excellence

35. Some Good practices at a glance

36. Go Green Campaign
Making a Botanical Garden on Worlds Environment Day 5 June 13 at premises
Plant distributed to our employees within the factory premises Sep 13
Hot water comes through solar water heater for cooking
Plant distributed to our group company M/S MSIL , PN Sep 13
Signing commitment on Worlds No Tobacco Day 31 May 13
Awareness session on Worlds No Tobacco day by Dr. Goswami

37. Plant Visit of Lines Leaders at UNO Minda , Pantnagar
Training Session on Cycle Time & Takt time for Line Leaders given by SBU Head
Plant Visit of Lines Leaders at UNO Minda , Pantnagar
Plant Visit of Lines Leaders at Mahindra & Mahindra Ltd, Lalpur Kicchha
Training Session on IPR for Lines Leaders given by
Mr. BN Saxena at MCL Pantnagar
SBU Head Interacting with GETs about their learning & development along with HR Team
New Joinee addressed by SBU Head brief information given by him about the future growth & plans

38. Inauguration of Safety quiz by SBU Head & Awareness session on Safety by SBU Head & motivating the participants to ensure safety at plant during safety quiz
Employees were participating in safety Poster competition & taking oath during national safety week

39. Organizational Culture
Total Stakeholder’s involvement in Employee motivation
Involvement of Employees in 1st day
Employee & family, Customer, supplier, society involvement in Annual Day
Sports Meet at Group level among employees
Different types of competitions including families of employees & rewarding
Cross cultural harmony
Celebrations of various cross cultural festivals
Openness for communication & respect for individuality
Open house meeting
Various surveys to collect feedback
Spreading of Safe & Healthy Culture

40. Cultural practices at a glance

41. Employees are playing sports during Annual Sports tournament
Celebration of Diwali through the distribution of Gifts & Sweets to employees
Employees are playing sports during Annual Sports tournament
Employees were enjoying Christmas celebration through the distribution of cookies by Santa Claus
Employees are participating in Mehandi & Rakhi competition
Best dressed competition award given to the employees by Santa Claus
Making stress free environment through workshop on Stress Mgmt. by Art of Living
Industrial Visit of Shivalik college of Engg., Dehradun at MCL PN

42. Employees are participating in Annual day Celebration
Inauguration of blood donation camp & employees are participating & supporting to this noble cause
Celebration of World Environment Day by giving saplings to the employees
Employees are participating in Annual day Celebration

43. Thank You
Journey continues……….