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PORT CRANES G.B. Dubini. SINTERMAR Xiamen International Container Terminal Nanhai International Container Terminal Worldwide Customers.

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Presentation on theme: "PORT CRANES G.B. Dubini. SINTERMAR Xiamen International Container Terminal Nanhai International Container Terminal Worldwide Customers."— Presentation transcript:

1 PORT CRANES G.B. Dubini

2 SINTERMAR Xiamen International Container Terminal Nanhai International Container Terminal Worldwide Customers

3 Main Activity New Cranes Cranes Retrofit Solutions

4 Hutchisons Ports Holding (Hong Kong) World’s Largest Port Operator Xiamen International Container Terminal 6 x STS 6 x RTG REFERENCES

5 XICTXHCT

6 Xiamen International Container Terminal (XICT)

7 XICT – 2xSTS Cranes XHCT – 4xSTS Cranes

8 REFERENCES

9 SPMP-XICT Quayside Crane description OEM: Shanghai Port Machinery Plant (SPMP) Ender User: Xiamen International Container Terminal (XICT) Crane Type:post – panama quayside container crane Loading Weight Rated:65 tons Boom height: 43meters Boom Length: 63meters Hoist Speed: 180meters/Min no_load and 75meters/Min full_load Trolley speed: 180meters/min Gantry speed: 45meters/min Boom Duty cycle : 7minutes / single way Power Rated Hoist Motor (2 sets):460Vac/560kW/860Amp/50Hz/992Rpm Trolley Motor(2 sets):460Vac/110kW/180Amp/50Hz/1450rpm Boom Motor:460Vac/315kW/490Amp/50Hz/1450rpm Gantry Motor(24sets):460Vac/15kW/34Amp/50Hz/1470rpm Automation Feature: Host PLC:GE I- PAC 30 system Field Bus: Profibus DP SM-APP Lite:Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley

10 Xiamen Haitian International Port Co., (XHCT)

11 XICT 6 x RTG’s

12 REFERENCES

13 SPMP-XICT RTG Crane description OEM: Shanghai Port Machinery Plant (SPMP) Ender User: Xiamen International Container Terminal (XICT) Crane Type:4WD-RTG crane Loading Weight Rated:41.5 tons Hoist Speed: 55meters/Min no_load and 23meters/Min full_load Trolley speed: 70meters/min Gantry speed: 90meters/min Power Rated Hoist Motor:400Vac/210kW/400Amp/50Hz/800Rpm Trolley Motor:400Vac/30kW/55.71Amp/50Hz/1470rpm Gantry Motor(4sets):400Vac/30kW/55.71Amp/50Hz/1470rpm Automation Feature: Host PLC:GE I- PAC 30 system Field Bus: Profibus DP SM-APP Lite:Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley

14 Bulk Crane that will be installed in France - Main hoist 858kW 660V - Auxiliary hoist 452kW 660V - Boom 590kW 660V - Rotation 4x55kW 660V $M1.2 Order for complete system and motors (LS) HYDRALIFT AMCLYDE INC. REFERENCES

15 CT China’s 1 st AC STS Crane - ZPMC Shanghai Longwu Port ZPMC constructed it in 2001 Unidrive Size 5 DB resistor system Hoist/Gantry share one drive Trolley/Boom share one drive Digital Lock for two hoist motors in tandem

16 AC Floating Crane ZPMC---1600T Float Crane Main Hoist : 2*480KW Aux Hoist1 : 210KW Aux Hoist2 : 110KW Boom : 2*480KW Unidrive Classic Size5 Field Bus : Profibus DP

17 Main characteristics Hoisting capacity : 60 Ton. Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min Trolley sp eed : 180 m/min Gantry speed : 45 m/min REFERENCES

18 Main characteristics Hoisting capacity : 60 Ton. Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min Trolley sp eed : 180 m/min Gantry speed : 45 m/min REFERENCES

19 SHIP TO SHORE CRANE Main characteristics Hoisting capacity : 50 Ton. Hoisting speed : - with rated load : 90 m/min - without load : 220 m/min Trolley sp eed : 150 m/min Gantry speed : 50 m/min

20 The solution HOIST : 2 Motors 190kW - MENTOR M825R - MD29 TROLLEY : 4 Motors 23kW - MENTOR M420R - MD29 BOOM : 1 Motor 110kW - MENTOR M350R - MD29 GANTRY : 8 Motors 25kW - MENTOR M550R - MD29 SHIP TO SHORE CRANE

21 MENTOR II GANTRY COUNTRY SIDE PROFIBUS I/O MAIN PLC S7 - 315 OP27 ELECTRICAL EQUIPMENT ROOM SPREADER CUBICLE GANTRY SEA SIDE OP27 DRIVER’S CAB MENTOR II CHEKER CAB MENTOR II DC MOTORS HOIST 190kW DC MOTOR BOOM 110kW DC MOTORS DC MOTORS TROLLEY 4 x 23kW GANTRY 8 x 25kW M825R M350R M420R M550R SHIP TO SHORE CRANE

22 N. 2 RTG Cranes (New) E-room with drives/PLC/PC CMS/DGPS/RIS.GA + new driver seat

23 SHIPLOADER Babcok & Brown 7,200 ton. per hour

24 TELESCOPIC CHUTE 55kW BOOM HOISTING 500kW BOOM SHUTTLE 55kW Motor 1 Motor 28 GANTRY 28x5,5kW REFERENCES

25 Main Activity New Cranes Cranes Retrofit Solutions

26 REFERENCES N. 2 STS Cranes retrofitted (new drives)

27 Qingdao Port : DC M-G STS Retrofit M1200R / M350R / MD29 / FXM5 / M45 M1200R for Hoist and Gantry M350R for Trolley and Boom DC Retrofit STS Crane

28 REFERENCES HIT – Hutchisons Int’l Terminal @ Hong Kong AC Sinewave Regen

29 SintermarREFERENCES

30 N. 7 STS Cranes retrofitted (new drives + new PLC/PC + new CMS + new driver cabin)

31 N. 8 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC + new driver cabin + DGPS)

32 N. 3 RTG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)

33

34

35 N. 1 MHC Crane retrofitted (new drives + new PLC + new HMI)

36 N. 3 STS Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

37 N. 4 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

38 N. 6 STS Cranes retrofitted (new drives + new PLC + HMI new driver cabin)

39 Operator Cabin

40 N. 2 STS Low Profile Cranes retrofitted (new PLC + HMI + new drives)

41 N. 4 RTG (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)

42 N. 2 STS Cranes retrofitted (new PLC + HMI + new drives)

43 N. 1 STS Crane sintermar retrofitted (new drives + new PLC + HMI)

44 ShanTou : N. 2 Bulk Cranes Unidrive Classic 2*UNI5401 UNI3405 UNI3403 UD51 UD70 Digital lock AC Jib Crane

45 N. 1 Bulk Cranes with grab (new drives + new PLC + new driver cabin)

46 Main Activity New Cranes Cranes Retrofit Solutions

47 On the RTG (Rubber Tyre Gantry) cranes the power supply is made by Diesel Generator. This generator supply all the equipments on the crane, so all the motors and PLC, lights and other auxiliary devices. RIS.GA. – Fuel saving features

48 Main characteristics Hoisting capacity : 35 Ton. Hoisting speed : - with rated load : 23 m/min - with no load : 45 m/min Trolley speed : 52 m/min Gantry speed : 135 m/min RUBBER TYRED GANTRY CRANE

49 HOIST : 1 Motor 160kW - MENTOR M550R - MD24 TROLLEY : 2 Motors 12,5kW - MENTOR M105R - MD24 GANTRY : 4 Motors 30kW - 2 MENTOR M350R - MD24 AUTOMATION : PLC S7-315 MMI : 2 OP27 FIELDBUS : PROFIBUS RUBBER TYRED GANTRY CRANE

50 GANTRY DIESEL SIDE PROFIBUS I/O MAIN PLC S7 - 315 OP27 ELECTRICAL EQUIPMENT ROOM SPREADER CUBICLE GANTRY CABIN SIDE MP370 DRIVER’S CAB MENTOR II DIESEL PLC S7 - 300 MENTOR II DC MOTOR HOIST DC MOTOR DC MOTORS TROLLEY GANTRY 4 x 25kW RUBBER TYRED GANTRY CRANE TRACK DRIVER SYSTEM GPS MODEM PC GROUND STATION MENTOR II M350RM105RM550R

51 DGPS Hardware – Differential mode Step 1: BOTH GPS RECEIVER CAPTURE THEIR POSITIONS FROM SATELLITE Step 2: BASE STATION COMPUTE ERROR POSITION Step 3: BASE STATION TRANSMITS TO ROVER STATION ERROR POSITION Step 4: ROVER STATION COMPUTES ITS CORRECT POSITION BASE STATION ROVER STATION TRACK DRIVER DGPS System

52 GPS Hardware – Control Techniques Plant GPS RECEIVER ANTENNA MONITOR DATA HMI GPS SUPERVISOR HMI PLANT SUPERVISOR PLC RADIO RECEIVER RADIO TRANSMITTER T.O.S. OPERATOR PANEL TRACK DRIVER DGPS System

53 GPS Hardware – Control Techniques Pictures Plant TRACK DRIVER DGPS System

54 Software Overview - RTG TRACK DRIVER DGPS System

55 System of the crane position cheked by GPS. Automatic steering. Automatic correction of the crane direction, 3 cm precision in comparison to the virtual line. Yard management. Containers data base and tracking containers with exchange data with the port system management. MENTOR II TRACK DRIVER DGPS System

56 LSCT La Spezia N. 8 RMG Cranes LSCT La Spezia N. 4 RTG Cranes CICT Cagliari N. 4 RTG Cranes SECH Genoa N. 6 RTG SECH Genoa N. 6 RMG “TRACK DRIVER” DGPS REFERENCES

57 SOLUTIONS

58 SOLUTIONS Load dependent speed control software Trailing cable tension control Antisway open and closed loop (on PLC) CMS remote control Track positioning under the crane Teleservices

59 AC Crane – HV Cable Reeler Application Unidrive SP Onboard-PLC , 4K RAM Simple centre winder ladder logic Coiler and recoiler torque offset

60 EXPERT PRODUCTS SOLUTIONS REFERENCES RESOURCES


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