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Sheeter Retrofits Featuring E.C.H. Will and Jagenberg Tension Control Upgrades.

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Presentation on theme: "Sheeter Retrofits Featuring E.C.H. Will and Jagenberg Tension Control Upgrades."— Presentation transcript:

1 Sheeter Retrofits Featuring E.C.H. Will and Jagenberg Tension Control Upgrades

2 Before Upgrade Hoses & ductwork for brake dust removal E.C.H. Will Retrofit Step 1: Upgrade Tension Brake Existing automotive style brakes dissipate very little heat!

3 Automotive vs. Converting Brakes Automotive Brakes (caliper) brakes are designed for tight spaces & quick stopping Converting Brakes (Montalvo) brakes are designed for continuous operation & rapid heat dissipation E.C.H. Will Retrofit Step 1: Upgrade Tension Brake

4 Remove old brake Install new hub onto shaft Easy Retrofit Installation E.C.H. Will Retrofit Step 1: Upgrade Tension Brake

5 Install Brake Spider Plate featuring Quick Change V Pads Easy Retrofit Installation Attach Brake Disc Done! E.C.H. Will Retrofit Step 1: Upgrade Tension Brake

6 Side view of brake installed on unwind stand Montalvo brakes are designed to be easily mounted to existing stands Installed brake with safety cover E.C.H. Will Retrofit Step 1: Upgrade Tension Brake

7 Existing Dancer Assembly Dancer roll being used to control tension E.C.H. Will Retrofit Step 2: Upgrade Dancer Assembly Hardware being used to control dancer position

8 Montalvo Load Cells Replace Dancer Assembly Precisely and continuously measure tension directly from web E.C.H. Will Retrofit Step 2: Upgrade Dancer Assembly Load cells installed where the dancer was previously located T Series Flange Mount Load Cells Shown (now ES Series)

9 Montalvo Load Cells Can Utilize the Dancer’s Rollers E.C.H. Will Retrofit Step 2: Upgrade Dancer Assembly Existing dancer roller with shortened shaft Load Cell

10 Montalvo load cells provide web tension measurement directly from the material to the tension controller which automatically controls torque to maintain smooth, consistent tension. E.C.H. Will Retrofit Step 3: Tension Controller Install Z4 Tension Controller S4 Tension Controller

11 Tension controllers can be installed on each stand or all at the operator station E.C.H. Will Retrofit Step 3: Tension Controller Install

12 Completed Retrofit E.C.H. Will Retrofit

13 Before Upgrade Jagenber Retrofit

14 Completed Brake Upgrade Jagenber Retrofit Step 1: Tension Brake Installation

15 Completed Load Cells Installation Jagenber Retrofit Step 2: Load Cell Installation

16 Installation of RE4 Range Expander Allows you to run low torque and low tension but still stop at high torque, as well as gain increased precision from full roll to core Jagenber Retrofit Range Expansion

17 Tension Controller Installation All installed in singular cabinet Jagenber Retrofit Step 3: Tension Controller Installation

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