1. An off the shelf system for Downtime and OEE Reporting

2. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 2 Agenda Introduction The Business Case Technology Trends in Technology Solution Description ROI Sample Case Road Map

3. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 3 Introduction RtDuet is –Real Time Downtime, Uptime and Event Tracking Software for PI Users. –Manufactured by ADM Systems Engineering Ltd. –Built on Microsoft.net and OSIsoft technology –Simple, easy to install, use and understand

4. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 4 The Business Case Investments in automated Downtime Reporting typically enjoy a payback period of 4 months or less. KPI’s like Downtime, Utilized Machine Time and OEE are a bellwether for performance. These metrics, in many ways, become a measure for best achieving the conversion of manufacturing investment to margin dollars.

5. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 5 Technology In the past, downtime systems were: –Manual entry based Problem: Inaccurate data for both # of events and durations. Reporting is labor intensive. –PLC / HMI based Problem: Requires specific code for every machine center. –Reporting in MS Excel or Access Problem: Cumbersome to support.

6. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 6 Trends in Technology Today: –Solutions are based on Data Historians –Reporting is Web based –Independent of the control system –Build records based on PLC data and operator input. –Automatically generate summary and Pareto chart reports to lead planning and maintenance.

7. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 7 Features RtDuet is –built on Microsoft.net and OSIsoft technology –simple, easy to use and understand with many built-in shortcuts to free up time for operations personnel. –scaleable –integrated with plant controls in real time –functionally transparent in plants areas with no control –easily integrated with corporate databases for business applications and WEB based reporting. –integrated with plant NT security structures with user definable roles.

8. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 8 Features

9. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 9 Benefits Large, fast ROI Leverage investment made in PI System RtDuet provides real tools to improve bottom line results –efficiency –production –maintenance RtDuet delivers –a world class solution well suited for corporate reporting initiatives –standardized, automated real time downtime and OEE reports –root cause data for engineering analysis.

10. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 10 Provides Navigation ASP.NET Links: –Operator or Management Views –Manual Entry –Validation –Reports Solution Description

11. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 11 Solution Description View events in real time and assign causes.

12. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 12 Solution Description Assign Root Causes automatically or when convienient.

13. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 13 Solution Description Split events.

14. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 14 Solution Description Select multiple events to add identical root cause.

15. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 15 Solution Description Manual entry if PI data is NOT available.

16. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 16 Solution Description Validate automatic or manual reason codes.

17. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 17 Solution Description Reports –Machine Available Time vs Utilize Time –WEB or PDF

18. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 18 Solution Description Reports –Drill down to Root Category –WEB or PDF

19. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 19 Solution Description Reports –Drill down to Locations –WEB or PDF

20. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 20 Solution Description Reports –Drill down to Problems –WEB or PDF

21. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 21 Solution Description Reports –Drill down to Causes –WEB or PDF

22. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 22 OEE Report Sample Report

23. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 23 OEE Report Sample KPIs

24. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 24 ROI – Sample Case 3 lines producing 650 d/min Asset availability of 85 %.85(60 min/hr x 24 hr/day x 365 day/year) = 446760 minutes available to production Further understanding unplanned downtime Increase asset availability by 1/10 th of a % 446.7 minutes, 290,394 per line, or 871,182 additional diapers per year.

25. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 25 1% Availability = $1M Production Target 650 Diapers/Minute Current Production 590 Diapers/Minute 75% 85% 100% Golden Production 100% Availibility Based on the numbers of a Lean Manufacturing Facility, 1% Increase in Production would translate into 1M/year

26. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 26 “Minor” Results Within 3 months, Based on using the information from Duet the following was realized: Raw Material Change – based on using the Root Cause analysis the diaper company was able to realize their glue type was the cause of multiple downtime events. This company changed their GLUE type and supplier and substantially decreased line jams due to glue. Night Shift Accountability – During night production, many downtime events were being missed as management slept…..Duet was able to catch ALL events 24/7, each requiring reason codes or comments for morning production reports.

27. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 27 Accurate Production Targets AMT 95% Available Machine Time UMT 85% Utilized Machine Time PRODUCTION, ACCOUNTING AND LOGISTICS CAN USE ACTUAL TARGETS ACCURATELY VS. ESTIMATING TARGETS Size 6 Diaper Production/per week

28. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 28 Squeaky Wheel Quality Testing Dept. MAY BE THE “SQUEAKY WHEEL”, BUT NOT THE BIGGEST PROBLEM Can accurately assign responsibility and solutions.

29. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 29 Resource Allocation Instead of having maintenance focus on small problems, accurately assign your resources and target the top 10 causes.

30. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 30 Road Map Downtime System for PI for the Mining Industry Evolved to fit needs in Pulp & Paper Industry Evolved further for Nuclear Power Sector Now Cross-Industry, Web-Based Out-of the Box Solution for PI Users written in.NET.

31. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 31 Installations Include: Wabush Mines Irving Personal Care JD Irving Zinifex Clorox Pan Pac BHP

32. Copyright © 2006 OSIsoft, Inc. Company Confidential. All rights reserved. 32 Summary RtDuet provides real tools to increase profits by focusing efforts on plant improvements. Thank You Questions?