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Published byKelley Tate Modified over 9 years ago
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TECHNOLOGICAL COMPARISON: INTENSIFIERS © 2012 CMS SPA - All rights reserved. This document is strictly confidential; CMS SPA reserves according to the law the ownership of this document with prohibition to reproduce it and to communicate it to bystanders without CMS SPA's written authorization
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Parallel intensifiersOpposed twin Intensifiers TECHNOLOGY Power drive PumpElectric Servo Pump
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Advantages parallel intensifiers: -Constant pressure signal = high quality cut - Redundancy (can run with only 2 intensifiers and do the any maintenance when you decide not when the machine breaks down) - No attenuator to be replaced. - Low Cycle time: 30 cycle/minute = Long time between replacement (all things equal there is less wear per hour with 3 intensifiers = longer time between seal replacement) - Air/oil heat exchanger (integrated) PARALLEL INTENSIFIER
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Disadvantages opposed twin intensifiers - Pressure drops = less quality - No redundancy (production at the mercy of breakdowns) - Attenuator needed (reservoir) that has to be replaced (€ 5.000/10.000) - High Cycle time: 60 cycle/minute = High maintenance costs - Water/oil heat exchanger OPPOSED TWIN INTENSIFIER
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POWER DRIVE PUMP Disadvantages pd intensifiers - Ultre High Cycle time: 300 cycle/minute = Ultra High maintenance costs due to the high speed and temperature - Working pressure: maximum pressure of 3800 bar = less cutting speed/quality - No redundancy (production at the mercy of breakdowns) - Pump flowrate fixed = high water consumption (water is consumed also when the head is closed) - Intensifier normally used for hydro cleaning applications = low cost, low pressure, low speed
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Disadvantages electric servo pump -High Cycle time: 60 cycle/minute = High maintenance costs due to the high speed and temperature - Working pressure: maximum pressure of 3800 bar = less cutting speed/quality - No redundancy (production at the mercy of breakdowns) - Attenuator needed (reservoir) that has to be replaced (€ 5.000/10.000) - New technology: how many pump Techni already installed? ELECTRIC SERVO PUMP
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SINGLE EFFECT MULTIPLIERS DOUBLE EFFECT MULTIPLIERS SINGLE EFFECT MULTIPLIERS WITH ENGINE DIRECT DRIVE ELECTRIC SERVO PUMP WORKING PRESSURE 60.000 psi (4.100 Bar) 55.000 psi (3.800 Bar) REDUNDANCY Yes: possibility to work also when there it is necessary to make maintenance to one cylinder No: machine downtime WATER FLOWRATE ==>= OPERATING COSTS > electric power - < water > electric power - > water < electric power - < water PISTONS CYCLES Low (30 cycle/minute) Middle (60 cycle/minute)High (300 cycle/minute) Middle (60 cycle/minute) MAINTENANCE COSTS Low Middle High Middle PUMP FLOWRATE Varying Fixed Varying NOISE HighMiddle Low COMPARISON
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KMT SL-V 60 PLUSOMAX P4055VTECHNI ESP 55 POWER 45 kW (60 Hp) 30 kW (40 Hp) INTENSIFIER HYDRAULIC WITH THREE INTENSIFIERS HYDRAULIC WITH TWO INTENSIFIERS ELECTRIC WITH THREE PISTONS ELECTRIC WITH TWO INTENSIFIERS MAX PRESSURE 4150 bar 3800 bar WATER FLOW RATE 5 l/min4,5l/min4 l/min3,8l/min MAX ORIFICE SIZE 0,40mm0,38mm 0,35mm COMPARISON
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9 TECNOCUT INTENSIFIERS RANGE
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10 4100 BAR INTENSIFIERS
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11 6200 BAR INTENSIFIERS
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www.cms.it www.tecnocut.it THANK YOU © 2011 CMS SPA - All rights reserved. This document is strictly confidential; CMS SPA reserves according to the law the ownership of this document with prohibition to reproduce it and to communicate it to bystanders without CMS SPA's written authorization
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