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TUBA PLAST Survey Report Conducted By: Green Line Company.

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Presentation on theme: "TUBA PLAST Survey Report Conducted By: Green Line Company."— Presentation transcript:

1 TUBA PLAST Survey Report Conducted By: Green Line Company

2 Power Factor Readings: Off Load: 66% Load Percentage: Predicting the Energy savings Before Installing Powerboss Off Load: 5.055 / 15.938 (100) = 31.71 Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: INJECTION MOULDING (47kW Motor) On Load: 34% On Load: 33.597 / 22.361 (100) = 150.24 Full Load Full §Load Off Load

3 Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Total Kw Saving % = 17.68% Off Load: 31.71 --------- 26.8% X 66% = 17.68% Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % On Load: 150.24 --------- 0% X 34% = 0% Total Kvar Saving % = 30.34% Total Kva Saving % = 34.96% Off Load: 31.71 --------- 46% X 66% = 30.34% On Load: 150.24 --------- 0% X 34% = 0% Off Load: 31.71 --------- 53% X 66% = 34.96% On Load: 150.24 --------- 0% X 34% = 0% Power Savings

4 Consumption & Savings 1.028kWh per 5mins. 12.336kWh per Hour 296.064kWh per Day 1776.384kWh per Week Power Consumption kW: Power Saving kW: 17.68% 15703.2kWh per Year 1.413Kvarh per 5mins. 16.956Kvarh per Hour 406.944Kvarh per Day 2441.664Kvarh per Week Power Consumption Kvar: 88819.2kWh per Year Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year. 122083.2Kvarh per Year Power Saving Kvar: 30.34 % 37040Kvarh per Year

5 Power Factor Readings: Off Load: 38% Load Percentage: Predicting the Energy savings Before Installing Powerboss Off Load: 7.102 / 30.274 (100) = 23.45 Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: INJECTION MOULDING (100Hp Motor) Mid Load: 55.5% Mid Load: 17.529 / 31.565 (100) = 55.53 Off Load Full Load Off Load Full Load Mid Load Full Load: 28.234 / 31.381 (100) = 89.97 Full Load: 6.5%

6 Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Total Kw Saving % = 16.94% Power Savings Off Load: 23.45 --------- 31.5% X 38% = 11.94% Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Mid Load: 55.53 --------- 9% X 55.5% = 4.99% Total Kvar Saving % = 35.2% Total Kva Saving % = 39.206% On Load: 89.97 --------- 0% X 6.5% = 0% Off Load: 23.45 --------- 51% X 38% = 19.33% Mid Load: 55.53 --------- 28.6% X 55.5% = 15.87% On Load: 89.97 --------- 0% X 6.5% = 0% Off Load: 23.45 --------- 59.5% X 38% = 22.55% Mid Load: 55.53 --------- 30% X 55.5% = 16.64% On Load: 89.97 --------- 0% X 6.5% = 0%

7 Consumption & Savings 1.202kWh per 5mins. 14.424kWh per Hour 346.176kWh per Day 2077.056kWh per Week Power Consumption kW: Power Saving kW: 16.94% 17592.66kWh per Year 2.503Kvarh per 5mins. 30.996Kvarh per Hour 743.904Kvarh per Day 4463.424Kvarh per Week Power Consumption Kvar: 103852.8kWh per Year Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year. 223171.2Kvarh per Year Power Saving kW: 35.2 % 78556.26Kvarh per Year

8 Power Factor Readings: Off Load: 39% Load Percentage: Predicting the Energy savings Before Installing Powerboss Off Load: 17.986 / 79.579 (100) = 23.79 Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: MIXER (185kW Motor) On Load: 61% On Load: 152.809 / 106.311 (100) = 13.737 Off Load Full Load Off Load Full Load

9 Power Savings

10 Consumption & Savings 1.028kWh per 5mins. 12.336kWh per Hour 296.064kWh per Day 1776.384kWh per Week Power Consumption kW: Power Saving kW: 17.68% 15703.2kWh per Year 1.413Kvarh per 5mins. 16.956Kvarh per Hour 406.944Kvarh per Day 2441.664Kvarh per Week Power Consumption Kvar: 88819.2kWh per Year Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year. 122083.2Kvarh per Year Power Saving Kvar: 30.34 % 37040Kvarh per Year

11 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Grinder 1 (47kW Motor) On Load: 100% On Load: 30.4025 / 19.2865 (100) = 157.63

12 Power Savings

13 2.566kWh per 5mins. 30.792kWh per Hour 739.008kWh per Day 4434.048kWh per Week Power Consumption kW: Power Saving kW: 0% 0kWh per Year 1.614Kvarh per 5mins. 19.368Kvarh per Hour 464.832Kvarh per Day 2788.992Kvarh per Week Power Consumption Kvar: 221702.4kWh per Year Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year. 139449.6Kvarh per Year Power Saving Kvar: 0 % 0Kvarh per Year Consumption & Savings

14 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Grinder 2 (50Hp Motor) On Load: 100% On Load: 10.378 / 21.5835 (100) = 48.06

15 Power Savings

16 Consumption & Savings 0.599kWh per 5mins. 7.188kWh per Hour 172.512kWh per Day 1035.072kWh per Week Power Consumption kW: Power Saving kW: 15% 7763.04kWh per Year 1.425Kvarh per 5mins. 17.1Kvarh per Hour 410.4Kvarh per Day 2462.4Kvarh per Week Power Consumption Kvar: 51753.6kWh per Year Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year. 123120Kvarh per Year Power Saving Kvar: 31 % 38167.2Kvarh per Year

17 Benefits from PowerBoss This machines can benefit greatly from Powerboss. The softstart function will reduce both starting current drawn by the motor and mechanical strain on bearings, gears, belts and etc. The reduction in starting current will also increase motor’s life. The optimization function will reduce the power supplied to the Motor without changing its torque and rpm. Reducing the power supplied to the motor will significantly reduce the heat, vibration and noise. Reducing wasted energy will also reduce the maintenance cost and production downtime.


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