1. 1B-1 Fire Engine Maintenance Unit 1B – Pump Inspections and Maintenance

2. 1B-2 Objectives Inspect a pump package and describe pump maintenance procedures as outlined in the FEMPR. Correctly enter all pump information in the FEMPR. Conduct a pump performance test and record the results in the FEMPR.

3. 1B-3 Objectives Discuss winterization procedures as outlined in the FEMPR. Troubleshoot and correct common problems with the pump and pump plumbing.

4. 1B-4 Pump Package Inspection

5. 1B-5 Pump Package

6. 1B-6 Water Tank and Foam Tank

7. 1B-7 Sight and Water Level Gauges

8. 1B-8 Valves

9. 1B-9 Coolant

10. 1B-10 Oil

11. 1B-11 Oil Check and Fill Oil level is checked with the dipstick on the right side of the pump engine. Oil is added at the fill cap located on the top of the pump engine next to the exhaust.

12. 1B-12 Oil Drain Oil drain is located at the bottom on the right side of the pump engine. Drain is used to change oil. Oil drain hose empties under the rear of the truck on the left side.

13. 1B-13 Oil Filter Oil filter is located next to the dipstick. Filter should be changed when oil is changed.

14. 1B-14 Fuel Filter

15. 1B-15 Air Filter(s)

16. 1B-16 Primer

17. 1B-17 Switches, Glow Plugs, & Throttle

18. 1B-18 Gauges RPM Gauge Engine Temperature Gauge Water Pressure Gauge Water Tank Level Master Gauge Oil Pressure Gauge

19. 1B-19 Water Pressure Safety Shutdown Switch

20. 1B-20 Live Reels

21. 1B-21 Foam Proportioner

22. 1B-22 Foam Proportioner

23. 1B-23 Water Inline Strainer

24. 1B-24 Pump Mounting Bolts

25. 1B-25 Pump Exhaust

26. 1B-26 Gear Box

27. Pump Maintenance Requirements Basic Service Pump Seal Maintenance Annual Pump Motor Maintenance 1B-27

28. Winterization Field or short-term Full 1B-28

29. Pump Performance Test Guidelines Test done according to FEMPR or local standards Use same discharge port Document test results and identify trends 1B-29

30. 1B-30 Commercial Certified Flow Meter

31. 1B-31 Non-Commercial Flow Meter

32. 1B-32 Homemade Pressure/Flow Tester

33. Troubleshooting Lights –Not illuminated Pump engine –Will not start –Starts but will not keep running –Starts and runs but no water pressure exists Other problems 1B-33

34. 1B-34 Objectives Inspect a pump package and describe pump maintenance procedures as outlined in the FEMPR. Correctly enter all pump information in the FEMPR. Conduct a pump performance test and record the results in the FEMPR. Discuss winterization procedures as outlined in the FEMPR. Troubleshoot and correct common problems with the pump and pump plumbing.