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Jim Scott, JES Packaging Central Congregational Church February 28th, 2010
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Major Initiatives by Many Communities to Recycle Aluminum, Steel, Glass (sometimes by color) and Plastics (almost always only #1 and #2) into a “Blue Box” Plain Paper, Paperboard and Corrugated Case Packaging is Recycled with Newspapers, Magazines and other paper into a “Green Box”
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Aluminum Cans - Soda Containers (the most valuable) Steel Cans - Food / Non-Food / Aerosol/ etc. Glass Bottles – Food and Non-Food Plastic Packaging – Polyester – “PETE – 1” – Soda & Other Liquid Clear Bottles High Density Polyethylene – “HDPE – 2” – Milk / Detergent / Shampoo Translucent and Opaque Bottles
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Plastic Packaging – Low Density Polyethylene – “LDPE – 3” – Flexible Films Polyvinyl Chloride – “PVC – 4” – Liquid Clear Bottles Polypropylene – “PP – 5” – Dairy Cups (limited recycling) Polystyrene – “PS – 6” – Clear Cookie & Cracker Trays Foamed Trays – Meat / Eggs / etc. Other Plastic – “Other – 7” -
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’80s – ’90s – Paperboard Pkg. “100% Recycled Content - Min. 35% Post-Consumer Content” “Post-Consumer” means this is where your recycled paper and paper packaging goes Non-Food Contact due to FDA Concerns
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Late ‘90s – ’08 – Increasing interest in “Bio-Plastics,” eg., PLA – sometimes touted as “biodegradable” ‘05 – Wal-Mart initiates its “Packaging Scorecard” ‘06 – ’09 – Increasing Questions on Performance, Cost, and Sustainability of Bio-Plastics and degree of biodegradability / compostability ‘08 – “Wal-Mart will become more aggressive in the near future: Material Reduction & Recycled Content” ‘08 – ’09 – Increasing demands by Major Retailers with “Truth in Environmental Labeling” mandates
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More Sustainable versus Virgin or Bio-Plastics Equal or better Physical Characteristics and Performance Availability and Competitive Cost of FDA Food Contact Pellets and Flake … esp. PCR PET Claims can be readily Substantiated … and meet “Truth in Labeling” Mandates Supported by CPG Companies and Major Retailers
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2009 - Nestlé's “re-source” natural spring water bottle utilizes 25% PCR PET CLIF’s “Quench” Energy Drink claims 40% Post- Consumer Content Recycled PET … “the highest of any U.S. consumer bottled beverage.”
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Pepsi’s “Naked Juice” announces that it is the first nationally distributed brand to transition to a 100% Post-Consumer Recycled PET … “reNEWabottle” tm They claim that when their entire line is converted: 8.1 M lbs. of virgin plastic will be reduced … saving 57,000 barrels of oil every year
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Subway announces 10% PCR Content PET Salad Bowls ConAgra claims use of 40% Post-Consumer Recycled plastic in their CPET frozen food trays
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Subway Subway Changing Plastic Salad Bowls: Redesigned to reduce use of plastic Switched from OPS to 10% PCR PET Will reduce plastic material use by 712,00 lbs. annually Will eliminate 19,500 corrugate cases annually Will reduce carbon footprint by 21% or 84.8 kgm of Carbon Dioxide Equivalent (CO 2 e)
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PWP Industries PWP Industries Major supplier of FDA Food Grade RPET Supplier of the 10% PCR PET for Subway June, ‘09 - opened 40 million lb. annual capacity PET Recycling facility in West Virginia at cost of $20M Second 40 million lb. facility scheduled to open Q2/10 in California Every 40 million lbs. of RPET represents elimination of 30,000 tons of CO2 and 398 million kilowatt hours … annually
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Integrated Packaging Films ECO-THERM tm 100% Post- Consumer Recycled PET sheet Made with FDA food contact RPET resin
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Earthbound Farm America’s largest grower of Organic Produce July, ’09 - announced that all their clamshell fresh cut salad pkgs. are being made from 100% post-consumer Recycled PET
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Earthbound Farm Based on 2008 Annual Usage, use of 100% RPET: Will conserve 424,000 million BTUs Will conserve 68,307 gallons of water Will eliminate 16,191 tons of CO 2 Will divert 1.3 million lbs. of Solid Waste from landfills
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Sustainable Packaging Coalition (SPC) Sustainable Packaging Coalition (SPC) “ Earthbound Farm’s PCR PET initiative is a perfect example of how to get the ball rolling in the right direction.” “We hope to see more companies that make that commitment, creating a market for these materials …” Anne Johnson, Director SPC
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Pentel introduces Recycled “Handy-line S” Highlighters
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Preserve Preserve toothbrushes made from 100% Post-Consumer Recycled Polypropylene (PP) - Yogurt Cups Packaging Clamshell made by Innovative Packaging from ECO- THERM tm 100% Post-Consumer Recycled Content PET Preserve’s Claim: “Plastic packaging made from 100% post-consumer plastic bottles”
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Schering-Plough, Corp. OTC offerings include Claritin allergy pills, Afrin nasal sprays, Dr. Scholl’s foot care products, and the sun care line Coppertone Products marketed in some 140 Countries
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Schering-Plough, Corp. New Package Requirements: Must work in “Club Store” setting Sustainable material
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Recyclers’ Imperatives Recyclers’ Imperatives Need to have a Critical Mass of packages in a recognized Recycling group to make it profitable to separate Need to have a minimal number of packages in the Waste Stream that contaminate the Recycling System, eg., PVC or PLA
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Continued Improvement in Physical Characteristics and Performance Continued Availability of PCR Resins … esp. FDA Food Contact RPET … Large potential Source: 166 Plastic Bottles per year … but only 20% are presently recycled Claims can be readily Substantiated … and meet “Truth in Labeling” Mandates Potential for Increased Government Legislation
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Consumers recognize that Recycled Content Packages have positive environmental impact Continued comfort with “Post-Consumer Recycled Content” Claims … even on Food Packaging Continued Support by Major Retailers and CPG Companies Opportunities for PP and PS Recycling … with companies like A Greener Solution or NextLife Continued Competitive Cost
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Man vs. Clamshell: A Lopsided Fight by David Segal, NYT, 9/27/09 “… companies want packages that are easy to transport, display products in a highly visible way and are hard to steal … The point is to create a package that cannot be opened and closed surreptitiously. That way, no one can remove anything and put the package back on the racks without it being obvious.”
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Jim Scott, Principal JES Packaging (401) 597-0761 jamesescott@cox.net
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