2. Name:Candidate No: Unit 18: Engineering Marking Out Task: 1a i Grading Criteria: P1Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment DRILL DRIFT Using the table below you must write down the appropriate method of marking out the body of the ‘DRILL Drift” then list the most suitable measuring and marking out equipment you would need to use. ComponentMarking out method Measuring and Marking Out Equipment Drill Drift

3. Name:Candidate No: Unit 18: Engineering Marking Out Task: 1a iiGrading Criteria: P1Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment Drill Gauge Using the table below you must write down the appropriate method of marking out the body of the ‘Drill Gauge’ then list the most suitable measuring and marking out equipment you would need to use. ComponentMarking out method Measuring and Marking Out Equipment Drill Gauge

4. Name:Candidate No: Unit 18: Engineering Marking Out Task: 1a iii Grading Criteria: P1Key Skills: Assignment: 1 - Selecting appropriate methods of measuring & marking out and equipment TOOL TRAY Using the table below you must write down the appropriate method of marking out the body of the ‘TOOL TRAY’ then list the most suitable measuring and marking out equipment you would need to use. ComponentMarking out method Measuring and Marking Out Equipment Tool Tray

5. Name:Candidate No: Unit 18: Engineering Marking Out Task: 1b Grading Criteria: P1 Key Skills: Assignment: 1: Measuring and Marking Out Measuring and Marking Out Whilst you are in the workshop, you are required to select suitable measuring and marking out methods and equipment for three different applications. You will be making a Drill Drift, a Drill Gauge and a Tool Tray. This means that you are expected to use your knowledge and understanding of the methods and equipment for measuring and marking out discussed in Task 1a. During your sessions in the workshop, you will be observed working in this way. Use photos and notes in the space below to demonstrate your skills. YOU MUST MAKE SURE YOU GET YOUR OBSERVATION SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.

6. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2aGrading Criteria: P2Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Equipment name Used on components (name) Equipment is used forHow it is used/what it does Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the Drill Gauge and the tool tray Sheet 1

7. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2aGrading Criteria: P2Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Equipment name Used on components (name) Equipment is used forHow it is used/what it does Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the Drill Gauge and the tool tray Sheet 3

8. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2aGrading Criteria: P2Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Equipment name Used on components (name) Equipment is used forHow it is used/what it does Describe the appropriate measuring and marking out equipment for marking out the Sheet 4 drill drift body, the Drill Gauge and the tool tray

9. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2aGrading Criteria: P2Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Equipment name Used on components (name) Equipment is used forHow it is used/what it does Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the Drill Gauge and the tool tray Sheet 1 Surface plate Drill gauge, Drill Drift Providing a large flat surface on which to place the work piece – small portable plate in workshop Provides a datum flat surface on which to place the work piece. A scribing block or height gauge can then be used from the datum. Sometimes an angle plate is placed onto the plate. Drill Gauge Angle plate Providing a flat surface on which to place the work piece at 90 degrees to the surface plate Irregular shapes without flat surfaces can be clamped to the angle plate and marked out using a scribing block – Is also used to keep thin material vertical when marking out Drill gauge, Drill Drift Scribing Block Used for scribing lines parallel to the surface plate and transferring heights When placed onto the surface plate, adjust the height and scribe along the work piece. Adjust to the datum and transfer height to another part of the work piece. Drill gauge, Drill Drift, Tool tray Steel Rule Measuring to an accuracy of 0.5 millimetres Used for measuring on work piece or setting other tools such as height gauge T

10. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2aGrading Criteria: P2Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Equipment name Used on components (name) Equipment is used forHow it is used/what it does Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the Drill Gauge and the tool tray Sheet 2 Combination Set Drill gauge, Drill drift Measuring angles, adjustableThe set is provided with a steel rule, and three attachments: compound – angle measurement 0-180 degrees; Set square – angle 90 degrees: Vee – locating the centre of round bar Drill gauge, Drill Drift, Tool Tray Engineers square Proving an edge 90 degrees to another datum edge The square is placed against a datum edge or used to check the square ness of an object. The edge must be kept flat Drill gauge, Drill Drift, Tool Tray Dividers Marking circles and transferring distancesThe dividers allow the accurate marking out of circles. They are adjustable using a small screw. They can be used to check dimensions an mark radii T

11. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2aGrading Criteria: P2Key Skills: Assignment: 2 - Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Equipment name Used on components (name) Equipment is used forHow it is used/what it does Drill Gauge, Drill Drift, Tool Tray Describe the appropriate measuring and marking out equipment for marking out the drill drift body, the Drill Gauge and the tool tray e Sheet 3 Height Gauge Drill Gauge, Drill Drift Measuring and marking out from a datum The height gauge is used to accurately mark out parallel lines and to check the height of datum's on components. Some have a Vernier gauge Drill Gauge, Drill Drift, Tool Tray Scriber Used for scribing lines onto work piece A sharp instrument that is used for general marking out normally alongside a straight edge such as an engineers square Marking Blue Coats the surface of work piece Highlights the scribed line when scratch onto with a scriber point T

12. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2a Grading Criteria: P2 Key Skills: Assignment: 2: Describe the measuring & marking out equipment used for marking out the 3 components (Task 1a) Measuring and Marking Out On this page, annotate photographs of your three different practical pieces of work with descriptions on the measuring and marking out methods you used. Drill Drift Drill Gauge Tool Tray

13. Name:Candidate No: Unit 18: Engineering Marking Out Task: 2bGrading Criteria: M1Key Skills: Assignment: 2 - Recommend corrective action for unsafe or defective marking out equipment Defective Measuring and Marking Out Equipment Reporting defective and/or unsafe equipment During your work, marking out each of your three components, you may come across ‘defective’ equipment. What should you do with it? it may be defective in that it is totally un-usable it may be useable but inaccurate It may be un-safe to the user Using a ‘Defective Equipment Report sheet’, you will produce a report for three pieces of faulty equipment stating: the correct name of the piece of faulty equipment the defect/fault (what is the problem) the implications of the fault if it was continued to be used the appropriate remedial/corrective action to make the equipment non-defective/safe Defective equipment report

14. Name:Candidate No: Unit 18: Engineering Marking Out Task: 3a iGrading Criteria: P3Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Drill Drift’. Component Name:Date:Name: Stage No. ProcessTools & EquipmentHealth & SafetyQuality Check Time Check

15. Name:Candidate No: Unit 18: Engineering Marking Out Task: 3a iiGrading Criteria: P3Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Drill Gauge’. Component Name:Date:Name: Stage No. ProcessTools & EquipmentHealth & SafetyQuality Check Time Check

16. Name:Candidate No: Unit 18: Engineering Marking Out Task: 3a iiiGrading Criteria: P3Key Skills: Assignment: 3 - Prepare a ‘Work Plan’ for the marking out of components Using the chart below, prepare an appropriate ‘Work Plan’ for the ‘Tool Tray’. Component Name:Date:Name: Stage No. ProcessTools & EquipmentHealth & SafetyQuality Check Time Check

17. Name:Candidate No: Unit 18: Engineering Marking Out Task: 3bGrading Criteria: P4Key Skills: Assignment: 3 - Mark out the three different applications to the prepared work plan For this task, you will be observed carrying out the task of marking out the three components to your work plan. Ensure that you have the correct tools and equipment available. You will be observed throughout the process and will be assessed on the following: Processes: Correct processes used Tools & Equipment: Correct tools and equipment used and used correctly Health & Safety: Suitable H&S measures used throughout Quality Check: That you are constantly checking you work throughout. Time Check: You are aware of the time constraints and work within them MAKE SURE YOU COMPLETE A LOG BOOK. USE PHOTOS, SKETCHES AND NOTES TO ILLUSTRATE YOUR WORK.

18. Name:Candidate No: Unit 18: Engineering Marking Out Task: 3cGrading Criteria: M2Key Skills: Assignment: 3 - Mark out the three different applications to the prepared work plan For this task, you will be observed carrying out the task of marking out the three components to your work plan. To gain a ‘Merit’ grade for this task, you will need to carry out appropriate checks to ensure that your marking out of the components are to the requirements of the drawings provided and that the appropriate machining and material removal techniques are considered. Again, you will be observed for this – you should ask questions about the drawings if you feel that not enough information is provided.

19. Name:Candidate No: Unit 18: Engineering Marking Out Task: 3dGrading Criteria: D1Key Skills: Assignment 3: - justify the choices of datum, work-holding equipment and measurement techniques used to mark out the three different applications. For each of the three work pieces covered in the previous tasks, you must ‘JUSTIFY’ your CHOICE of measuring and marking out equipment. Justify ( GIVE REASONS WHY) you decided to mark out your first ’DATUMN LINE’, the EQUIPMENT chosen (its use) and the TECHNIQUES used. CRITICALLY EVALUATE your decisions giving good reasons and EXPLAIN these (why you chose them), say WHAT you did, and HOW you did it. Sheet No:

20. Name:Candidate No: Unit 18: Engineering Marking Out Task: 3dGrading Criteria: D1Key Skills: Assignment 3: - justify the choices of datum, work-holding equipment and measurement techniques used to mark out the three different applications. (Continued) Sheet No:

21. Name:Candidate No: Unit 18: Engineering Marking Out Task: 4aGrading Criteria: P5Key Skills: Assignment: 4 - leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment Leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment is an important part of an engineers job. You must give ‘SIX’ examples of where the above practice has taken place and explain the implications of NOT doing it correctly. Use headings for each of the examples and bullet points for your examples of ‘Good Practice’. (Continue on separate sheet) 1. 2. 3. 4. 5. 6. Sheet No:

22. Name:Candidate No: Unit 18: Engineering Marking Out Task: 4aGrading Criteria: P5Key Skills: Assignment: 4 - leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment (Continued) Leaving the work area in a safe condition Sheet No:

23. Name:Candidate No: Unit 18: Engineering Marking Out Task: 4b Grading Criteria: P5 Key Skills: Assignment 4: Demonstrating safe working practice and good housekeeping. Demonstrating Safe Working Practice and Good Housekeeping Whilst undergoing practical activity, you must be able to demonstrate safe working practice and good housekeeping. You will be observed during your practical sessions to ensure that this takes place during your routine and during all practical activity. YOU MUST MAKE SURE YOU GET YOUR OBSERVATION SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.