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Published byWilfrid Thomas Atkinson Modified over 9 years ago
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Hybrid assembly at Glasgow
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Placing ASICs Arrange 20 ASICs in ASIC tray with strip bond pads facing outwards – ASICs to be used in ‘Cat A’ sample boxes which hold 15 at a time Use battery operated pick up tool – Clean with PCB wash before lifting ASICs Check if all ASICS are sitting flat on tray
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Picking up ASICs Apply Hybrid pick up tool to ASIC tray (using cantilevers) and switch on the vacuum – If ASICS are not level in tray, ASICS will crack/break
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Picking up ASICs Lift up Pick up Tool by rotating 2 cantilevers – All 20 ASICs should now be held to tool by vacuum – Place on Pick up holder – Inspect for dust and any x-y movement
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Glue Stencil Attach glue stencil (and 2 outer Al holders) to top of pick up tool – Glue stencil should be flush against ASICs Attach clamps to either side of stencils where clamp points on PUT jig are
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Preparing Glue Open Glue package – Undo plastic part with screwdriver – Mix sides with fingers for 30s – Use scalpel to remove 1 small corner Cut on clean room paper – Squeeze glue on to inside of glue package (shiny side)
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Applying Glue Use glue spreader – Spread glue on 3x1 sections (and 2x1 at edges) – Use enough glue to cover 5 holes on each ASIC – Remove extra unused glue with spreader Remove Clamps and stencil – Inspect for 5 spots on each ASIC and for any x-y movement Glue Sections
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Gluing ASICs to hybrid Move HPUT and holder onto next bench 8 way jig should have vacuum on for chosen panel Place HPUT on to chosen hybrid panel rolling back cantilevers – ‘T’ on jigs should be on same side Place 2 brass heights (inverted) on to HPUT (might need to lift cantilevers slightly – Leave for at least 8 hours Cantilever not in position yet
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Cleaning up Rub remaining glue from spreader on top paper – Use PCB wash to remove final amounts Use clean room paper to remove majority of glue from stencil – Used clean room paper with PCB wash to remove rest
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