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Published byHarold Pitts Modified over 9 years ago
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NFS-Cement Shield ® Process
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Description NFS-Cement Shield ® Process is a dewatering system that can be applied through the drill string into any fracture to create a strong bridge. It can be pumped ahead of any cement job to aid bringing cement to the desired depth. A broad PSD range can assist reducing or eliminating channeling by filling all cracks, micro-fractures and cavernous formations. This unique process can be applied with the rig equipment or cement units. The NFS-Cement Shield ® can cure mud and cement losses instantly without time or temperature dependency.
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Advantages Single sack systemEasy mixing and pumping No spacer required No setting time required
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Benefits Mixes in all types of fluids Environmentally acceptable; complies with all LC 50 requirements Contaminant friendly Temperature stable up to 400°F
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Physical Properties Appearance:Powder Color:Light gray to Black Specific Gravity:1.89
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Packaging: NFS-Cement Shield ® is packaged in 25 lb paper sacks or 2000 lb super sacks.
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Mixing Recommendations 25 barrel increments (in water): In a clean mixing tank, prepare 25 barrels of fresh water or seawater, then mix 90 bags (90 ppb) of NFS-Cement Shield ® through the mud hopper, add Barite for desired density 25 barrels increments (in inverts): Place 25 barrels of existing fluid or diesel in mixing tank, then add 70 bags (70 ppb) of NFS-Cement Shield ® through the mud hopper.
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Placement: Prepare the NFS-Cement Shield ® slurry in a clean tank. Simply pump with the rig pumps or cement unit. Clear the drill string but do not over displace. Close the Hydril, perform a gentle squeeze (100-200 psi). Hold for 30 minutes. Open Hydril. Break circulation.
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Additional Technical Information: NFS- Cement Shield ® has a broad PSD range to address sealing and bridging of micro-fractures and larger openings Discharged water which is squeezed from the slurry will have a significant chemical reaction from the polymer technology in the mixture. Once into the formation the fluid discharged will bond with any clay or gumbo shale to form a cement like bridge inside the fracture. After the water is discharged into the formation, a solid bridge will form at the tip of the fracture Dewatered plug has a compressive strength of >3000 PSI
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Additional Technical Information:
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Laboratory Testing/ Results: Prepared 350 cc slurry with 90 grams of NFS-Cement Shield ® placed in a PPT device with a 150 micron disk then squeezed filtrate out with 100 PSI pressure. Placed 17.0 ppg oil base mud on top of the disk then pressured to 1000 PSI Results: Held 1000 PSI pressure for 30 minutes with zero spurt loss and zero filtrate, thus NFS-Cement Shield ® plug was solid and no fluid could penetrate through the 150 micron disk
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Laboratory Testing/ Results:
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ASTM 1633 Test Procedure by independent testing laboratory
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Laboratory Testing/ Results: Date:10/15/09 Lab Report: Compare NFS-Cement Shield ® with graphite and Other LCM blend in a 13.7 lb OBM Testing Procedures: 90 ppb of each additive was mixed for 5 minutes on a multi- mixer in a 13.7 lb OBM and tested in an HPHT using a 190 micron ceramic disc with 1000 psi pressure @ 200°F. PPT-Test ResultsNFS-Cement Shield GraphiteLCM Blend, Cal. Carb., graphite, fiber 200°F HPHT 190 micron disc Filtrate, mls 1.00 17.00 15.00
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Laboratory Testing/ Results Continued
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Questions ?
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