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Table 1- Iran cement capacity 2011 NoPlant Name Capacity (t/y) NoPlant Name Capacity (t/y) ClinkerCementClinkerCement 1Abadeh 378000393120 12Ekbatan 165000171600 2Abyek 37500003900000 13Estahban 315000327600 3Ardebil 10500001092000 14Faraz Firuzkuh 10200001060800 4Ardestan 10500001092000 15Fars 787500819000 5Behbahan 690000717600 16Fars Nov 900000936000 6Benvid157500 163800 17Firuzkuh 9900001029600 7Bohruk 10800001123200 18Gharb 12000001248000 8Bojnourd 15900001653600 19Ghayen 780000811200 9Darab 10800001123200 20Hegmatan 19800002059200 10Dashtestan 900000936000 21Hormozgan 18000001872000 11Doroud 11970001244880 22Ilam 15900001653600 23Isfahan 9960001035840 34Lar Sabzevar9900001029600 24Jovein 12000001400000 35Larestan210000218400 25Karoun 900000936000 36Loshan198000205920 26Kavir Kashan 535500556920 37Momtazan9900001029600 27Kerman 11040001148160 38Nahavand9900001029600 28Khash 780000811200 39Naien15000001560000 29Khazar 12000001248000 40Neka21900002277600 30Khouzestan 24000002496000 41Neyriz White157500163800 31Khoy 9900001029600 42Neyriz Qom9900001029600 32Kurdestan 960000998400 43Omran Anarak9900001029600 33Lamard 9900001029600 44Peyvand Golstan9900001029600 45Qeshm23100024024056Shomal12000001248000 46Safaieh60000062400057Shomal White8580089232 47saman Gharb2100000218400058Soufian24150002511600 48Sarouj Boushehr180000062400059Tehran30480003169920 49Sarouj Isfahan60000062400060Uromia18900001965600 50Saveh Gray2160000224640061Uromia White157500163800 51Saveh White31500023000062Yasouj210000218400 52Sepahan2970000308880063Zabol9900001029600 53Shahrekurd990000102960064Zanjan582750606060 54Shahroud1800000187200065Zarin Rafsanjan210000218400 55Shargh2313750242359066Zaveh Torbat10500001092000 Total 7441980076220282
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Table 2- SPECIFICATION OF SAMAN GHARB CEMENT MAJOR EQUIPMENTS Major MachineryCapacitySupplier Equipment Crusher Double rotor hammer 1 × 1600 t/h ThyssenKrupp Forder Tech CrusherGermany Mixing Bed Stacker 1 × 2000 t/h ThyssenKrupp Forder Tech Reclaimer2×450 t/hGermany Raw MillVertical roller mill2×300 t/h Polysius Germany Preheater 5- Stage single Stream2×3500 t/d Polysius PrecalcinerGermany Kiln3 roller station rotary kiln2×3500 t/d Polysius Germany CoolerGrate Cooler2×3500 t/d Polysius Germany Dust collector for Baghouse2 sets Redecam Co kiln and raw millItaly Dust collector for E.S.P2 sets Redecam Co coolerItaly Clinker conveyorConveyor Aumund Co Germany Cement MillBall Mills3×160 t/h Polysius Germany Cement DispathesDispath in bulk carriers 4 line ofPolysius 200t/h eachGermany Cement DispathesDispath in bags 4 line ofHaver & Bocker 150t/h eachGermany
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VII1-5251-425Type of cement 21.4420.720.9820.7%SiO2 4.515.2 5.65%Al2O3: 5.14.64.24%Fe2O3: 64.365.165.8665%CaO: 1.751.31.621.2%MgO: 1.6 1.421.7%SO3: 0.550.50.560.5%K2O: 0.15 0.160.15%Na2O: 0.540.570.840.57%L.O.I: %CL: 99.9699.999.9899.65Total: 56.6761.663.6758.77C3S: 19.1912.912.1115.01C2S: 3.3268.248.2C3A: 15.511412.7812.17C4AF: 93.6497.0497.4196.68LSF: 2.232.112.232.15SM: 0.881.131.231.41ALr: Table 3- Typical Chemical specification
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Autoclave Expansion % Specific surface Min Cm 2 /g Time of setting minute Compressive Strength Kg/cm 2 CEMENT TYPE InitialFinal3 days7 days 28 days 0.73300110250300380480 Type 1-425 0.63400120255300450560 Type 1-425 0.83300120260250370460 Type II 0.53300130255230330435 Type V Table 4- Typical Physical specification
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ISIRI 13000 1 st addition TUV NORD
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ISIRI – ISO/IEC 17025 NACI
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