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Published byMarjorie Farmer Modified over 9 years ago
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In the Cement Industry
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Circle of Refractory Maintenance
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Applications in the Cement Industry
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Kiln Access Lightweight, strong, compact Custom designed & engineered to meet safety standards Installed and ready in 1 hour
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Kiln Safety Safe passage during repairs Lightweight, withstand 250lbs (114kg) Set up under protection
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Kiln Tear Out Remote controlled for safety Articulated arm reduces damage Best power to size ratio
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Cyclone Tear Out Safest method Compact size = easy entry Radio control allows operation from outside
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Cooler Tear Out Compact size for confined spaces Best power to weight ratio Operated from a safe position
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Kiln Debris Removal Radiused bottom matches shell curvature T1 steel increases life Optional teeth & custom hitches
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Cooler Debris Removal 30 inch for faster clean-out Modular for expansion or contraction Electric or hydraulic drives
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Brick Alignment Highly visible Ensures radial alignment reducing brick failure Fast and easy
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Material Handling Brick passes under machine Crews can install “tops” and “bottoms” Brick transport when fork lift is not possible
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Conveyor Systems Hydraulic or electric Modular for easy expansion or contraction Lightweight, easy assembly
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Refractory Installation Lightweight, set up in kiln 10,000 lbs (4,536kg) load capacity Four easy arch adjustments
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Machines average 1m lineally per hour Kiln access Material handling Safety Reduce Outage Time
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Proper installation increases brick life Purchase less brick Reduce grams/tonage of clinker Kiln run factor Increase Kiln Run Time
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Sales Objections “Your product is too costly” “Your competition is cheaper” “We can build our own or have it produced locally” “We like our old method & it is just as fast & good” “Labor is so cheap it is less expensive & easier to use more man power” “We do not have enough money in our capital budget”
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Commissioning & Training General orientation Preassembly of machine Discuss machine operation Review installation steps
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Case Studies www.brickingsolutions.com
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