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Lars Holm, Sales Director, Flexo Wash By Lars Holm, Sales Director, Flexo Wash Anilox Rolls and Plates - Keep them Clean!
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Flexo Wash Based in Aarhus, Denmark Flexo Wash UK in Leeds –Office, service, consumables stock –Demo van –Narrow Web Sales by PGM, Claus Nielsen
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The Anilox Roll “THE HEART OF THE FLEXO PROCESS!” Periodic maintenance and care of the anilox is critical to the converters’ survival !
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Plugged Anilox Rolls Cause: Inadequate ink distribution Poor color densities Difficulties matching color Wasted: time, ink, substrate
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Dirty / Damaged Plates cause Poor print Quality Remaking of plates Wasted: time, ink, substrate plates
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KEEP CLEAN! Before – “Reactive”: –Deep clean the anilox when it no longer performs. Today – “Proactive”: –Clean rolls after each job run –Clean rolls on a regular maintenance schedule –Clean rolls immediately after removal from the press & before storage –Keep new rolls clean from day #1
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WHY IS CLEANING IMPORTANT NOW ? THERE ARE TWO (2) IMPORTANT REASONS !
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1. Management Challenges: PRESSURES AND DEMANDS FROM CUSTOMERS AND PRINT COMPETITION: Shorter job runs Shorter lead times More changeover New technologies – Digital Lean manufacturing pressures Pricing pressures from customers Quality demands - zero defects and waste
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2. Technology Challenges: Deeper, smaller cells can exasperate plugging issues. HD printing plates are more fragile and difficult to clean. High density cells per inch with 2 micron cell walls make anilox more fragile & susceptible to damage Pads, abrasive cleaners, brushes etc. are losing their effectiveness and causing damage in the smaller, deeper cells and plates. Improper handling - Doctor blade scoring & POOR CLEANING METHODS!
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Return On Investment How much money do you spend on: Labour time on manual washing, rinsing, drying? Downtime because of dirty aniloxes / plates causing incosistent print quality? Wasted ink and material because of dirty aniloxes / plates causing incosistent print quality? New plates and aniloxes because of damage by manual washing/handling? =ROI in less than One Year!
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Before Choosing a Cleaning Method: Is it: Easy to use? Safe? Gentle on the anilox and plate? Effective? Quick? 100% automatic?
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No wear and tear on the rollers (Only liquid, water and air) Fully automatic (wash, rinse, dry - no manual labour required) Easy-to-use (Place the rolls, close lid and press start) Cost-efficient process (EUR 1 per roll) Quick cleaning process (10-15 minutes full cycle) A daily tool for roll cleaning Using Flexo Wash Anilox Cleaning Systems
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No wear and tear on the plates (liquid, soft brushes, water and air) Fully automatic (wash, rinse, dry - no manual labour required) Easy-to-use (Place the plates from print job on belt and collect them in tray afterwards) Cost-efficient process (EUR 0,2-0,3 per plate meter) Quick cleaning process (3 minutes per plate meter) Standard application for 1,14 – 1,7mm. plates Using Flexo Wash Plate Wash Systems
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Thank you!
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