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Kelly J.K. Getty, Ph.D. Kansas State University
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Packaging effects on jerky, snack sticks, kippered beef steak, and turkey tenders Intrinsic factors in sliced deli turkey roast Effect of salts
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J. Food Prot. (2011) 74:188-192 Support provided by the USDA CSREES under agreement 2003-34211-12998, the Kansas Department of Commerce and Housing, Agriculture Marketing Division, and Oberto Sausage Company
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A “zero” tolerance policy is applied by USDA to Lm in ready-to-eat meat and poultry products USDA defines a post lethality treatment as a process that reduces Lm by at least 1 log Research has shown packaging can generate a 1 log Lm reduction following 1 or more weeks of storage at ambient temperature
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To determine the effect of packaging environment and storage time on reducing Listeria monocytogenes on whole muscle beef jerky and pork and beef smoked sausage sticks
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Jerky cut into square pieces Dipped into Lm inoculum Dry Jerky ~ 1 h Measure Water Activity Four packaging treatments applied Hold for 24, 48, 72 h and 30 days Plates incubated for 24 hours at 35˚C Enumeration of initial level of Lm Enumeration after storage periods Plates incubated for 24 hours at 35˚C
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Five strains of Lm were used to prepare a cocktail inoculum. One loopful of each strain placed into 9 mL test tubes of tryptic soy broth (TSB). Incubated for 24 hours at 35˚C. From the test tubes, 0.5 mL was pipetted into 200 mL jars of TSB. Incubated for 24 hours at 35˚C Contents of jars were combined to create 1 L 5 strain cocktail
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Jerky was aseptically cut into 4 x 4 cm 2 pieces. Dipped for 1 minute in 5 strain cocktail of Lm. Allowed to air dry for 1 hour. Packaged using four treatments: - Nitrogen Flush with - Vacuum (VAC) oxygen scavenger (NFOS) - Heat Seal with- Heat seal (HS) oxygen scavenger (HSOS) Samples held for 0, 24, 48, 72 h and 30 days
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4 x 4 cm 2 was placed in a stomacher bag and 34 mL of peptone water was added. Samples were stomached for 1 minute. Serial dilutions were prepared. 0.1 mL of each dilution was spread plated onto modified Oxford medium (MOX) plates. Plates were incubated at 35˚C for 24 hours.
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a bc f f a cd c bc de e f f f f Mean Log Reduction of Lm on Beef Jerky Packaged in Different Packaging Environments and Stored at Ambient Temperature abcde Means having a different superscript differ (P<0.05)
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a b b b Mean Lm Log Reduction (CFU/cm 2 ) on Smoked Sausage Sticks Packaged in Different Packaging Environments
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a ab b c Mean Lm Log Reduction (CFU/cm 2 ) on Smoked Sausage Sticks During Ambient Temperature Storage
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Jerky - Using these packaging environments in conjunction with at least a 48 h storage time is a Lm post lethality control treatment. Snack Sticks - Using these packaging environments in conjunction with at least a 24 h storage time is a Lm post lethality control treatment.
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J. Food Sci. (accepted)
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Determine the effect of packaging environment and short term storage time on reducing Listeria monocytogenes in meat or poultry snacks
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Two commercially obtained products: Kippered Beef Steak: Lean beef components, ground and formed Cured Product Turkey Tenders: Whole muscle turkey breast, sliced and marinated Uncured Product
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4 packaging treatments X 4 storage times X 2 samples/treatment X 3 replications Packaging treatments: Heat sealed (HS) Heat seal with oxygen scavenger (HSOS) Nitrogen flushed with oxygen scavenger (NFOS) Vacuum (VAC) Storage times: 0, 24, 48, or 72 h
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Product cut into squares or used as intact strips Dip into Lm inoculum for 1 min Dry Product ~1 h at ambient temperature Measure a w Package in 1 of 4 treatments Hold for 24, 48, or 72 h at ambient temperature Incubate plates for 48 h at 35˚C Spread plate for initial Lm level (time 0 h) Spread plate following storage time
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Kippered Beef SteakTurkey Tenders SOIMPR ≤ 2.03:1 Moisture (%)38.332.1 Protein (%)29.235.9 Fat (%)6.12.5 Salt (%)5.44.0 MPR1.310.89 awaw 0.830.81 pH6.05.6
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Kippered Beef SteakTurkey Tenders Time (h)Mean a w Time (h)Mean a w Prior to Dip0.81Prior to Dip0.77 00.8000.81 240.80240.81 480.82480.82 720.81720.81 Mean a w During Ambient Time Storage
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Mean log reductions (CFU/cm 2 ) of Listeria monocytogenes in kippered beef steak
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Mean log reductions (CFU/cm 2 ) of Listeria monocytogenes in turkey tenders
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Processors of these products could use a combination of vacuum or nitrogen flushing and a hold time of 24 h prior to shipping to reduce potential Lm by at least 1 log. However, processors should be encouraged to hold product for at least 72 h to enhance the margin of safety.
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We acknowledge Cargill Meat Solutions for support of this project.
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Evaluate how sodium nitrite concentration, percent pump, and salt type affect the growth of L. monocytogenes in vacuum packaged sliced turkey deli roast stored at 4°C for up to 91 days.
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Sliced turkey deli roasts were formulated with 1.5% sodium chloride (NaCl) or 0.75% NaCl and 0.75% potassium chloride, 10% or 45% pump, and 0 ppm or 200 ppm sodium nitrite (NaNO 2 ) for a total of eight treatments. Turkey slices were inoculated with a 5-strain Lm cocktail (inoculated) or peptone water (control) and then vacuum packaged.
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After 0, 7, 14, 21, 28, 42, 63, and 91 days of 4 C storage, treatments were sampled for Lm populations on modified oxford media (MOX) and aerobic plate count (APC). pH, water activity (a w ), residual nitrite, and percent fat, moisture, protein, and sodium was measured using control treatments for each sampling day.
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Lm populations in turkey deli roast slices containing 200 ppm NaNO 2 were 0.70 to 2.39 log CFU/cm 2 lower (P<0.05) compared with products formulated with 0 ppm NaNO 2. Using 10% pump reduced (P<0.05) Lm populations by 0.62 to 1.50 log CFU/cm 2 on days 7 to 28 and at day 63 compared with products pumped to 45%.
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Incorporating 1.5% NaCl or 0.75% NaCl and 0.75% KCl into turkey formulations did not affect (P>0.05) Lm or APC growth during 91 days of 4 C storage.
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Growth of Lm and APC were reduced with higher nitrite concentrations and lower percent pump, while salt type did not affect Lm growth during 4°C storage.
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Nigel Harper, Ph.D. candidate
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To determine the effect that different salts have on the growth of L. monocytogenes NaCl KCl CaCl 2 MgCl 2 Replacement salt Sea salt
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Four chemical salts [sodium chloride (NaCl), potassium chloride (KCl), calcium chloride (CaCl 2 ) and magnesium chloride (MgCl 2 )] and two industrial salts (replacement salt and sea salt) at 0.5%, 1%, and 2.5. Listeria enrichment broth used in this study was made without the sodium chloride and dipotassium phosphate.
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Results showed that MgCl 2 actually induced growth (P > 0.05) compared to control (no salt) and other salt solutions. The industrial salts both yielded greater (P > 0.05) populations than the controls. These results show that replacing pure NaCl with a salt that contains magnesium could cause outgrowth of Lm.
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Effect of salts on ground beef, ground turkey, and ground pork Effects of salts in more complex meat systems
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Dr. Elizabeth Boyle Dr. James Higgins Dr. Ann Brackenridge, Cargill Meat Solutions Bruce Barry, Oberto Sausage Company Kim Uppal, Oberto Sausage Company Tyler Axman Shayne Lobaton-Sulabo Nigel Harper Tawnya Roenbaugh Dr. Melissa Weber
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