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Kelly J.K. Getty, Ph.D. Kansas State University.  Packaging effects on jerky, snack sticks, kippered beef steak, and turkey tenders  Intrinsic factors.

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Presentation on theme: "Kelly J.K. Getty, Ph.D. Kansas State University.  Packaging effects on jerky, snack sticks, kippered beef steak, and turkey tenders  Intrinsic factors."— Presentation transcript:

1 Kelly J.K. Getty, Ph.D. Kansas State University

2  Packaging effects on jerky, snack sticks, kippered beef steak, and turkey tenders  Intrinsic factors in sliced deli turkey roast  Effect of salts

3 J. Food Prot. (2011) 74:188-192 Support provided by the USDA CSREES under agreement 2003-34211-12998, the Kansas Department of Commerce and Housing, Agriculture Marketing Division, and Oberto Sausage Company

4  A “zero” tolerance policy is applied by USDA to Lm in ready-to-eat meat and poultry products  USDA defines a post lethality treatment as a process that reduces Lm by at least 1 log  Research has shown packaging can generate a 1 log Lm reduction following 1 or more weeks of storage at ambient temperature

5  To determine the effect of packaging environment and storage time on reducing Listeria monocytogenes on whole muscle beef jerky and pork and beef smoked sausage sticks

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7 Jerky cut into square pieces Dipped into Lm inoculum Dry Jerky ~ 1 h Measure Water Activity Four packaging treatments applied Hold for 24, 48, 72 h and 30 days Plates incubated for 24 hours at 35˚C Enumeration of initial level of Lm Enumeration after storage periods Plates incubated for 24 hours at 35˚C

8  Five strains of Lm were used to prepare a cocktail inoculum.  One loopful of each strain placed into 9 mL test tubes of tryptic soy broth (TSB). Incubated for 24 hours at 35˚C.  From the test tubes, 0.5 mL was pipetted into 200 mL jars of TSB. Incubated for 24 hours at 35˚C  Contents of jars were combined to create 1 L 5 strain cocktail

9  Jerky was aseptically cut into 4 x 4 cm 2 pieces.  Dipped for 1 minute in 5 strain cocktail of Lm.  Allowed to air dry for 1 hour.  Packaged using four treatments: - Nitrogen Flush with - Vacuum (VAC) oxygen scavenger (NFOS) - Heat Seal with- Heat seal (HS) oxygen scavenger (HSOS)  Samples held for 0, 24, 48, 72 h and 30 days

10  4 x 4 cm 2 was placed in a stomacher bag and 34 mL of peptone water was added.  Samples were stomached for 1 minute.  Serial dilutions were prepared.  0.1 mL of each dilution was spread plated onto modified Oxford medium (MOX) plates.  Plates were incubated at 35˚C for 24 hours.

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12 a bc f f a cd c bc de e f f f f Mean Log Reduction of Lm on Beef Jerky Packaged in Different Packaging Environments and Stored at Ambient Temperature abcde Means having a different superscript differ (P<0.05)

13 a b b b Mean Lm Log Reduction (CFU/cm 2 ) on Smoked Sausage Sticks Packaged in Different Packaging Environments

14 a ab b c Mean Lm Log Reduction (CFU/cm 2 ) on Smoked Sausage Sticks During Ambient Temperature Storage

15  Jerky - Using these packaging environments in conjunction with at least a 48 h storage time is a Lm post lethality control treatment.  Snack Sticks - Using these packaging environments in conjunction with at least a 24 h storage time is a Lm post lethality control treatment.

16 J. Food Sci. (accepted)

17  Determine the effect of packaging environment and short term storage time on reducing Listeria monocytogenes in meat or poultry snacks

18  Two commercially obtained products:  Kippered Beef Steak:  Lean beef components, ground and formed  Cured Product  Turkey Tenders:  Whole muscle turkey breast, sliced and marinated  Uncured Product

19  4 packaging treatments X 4 storage times X 2 samples/treatment X 3 replications  Packaging treatments:  Heat sealed (HS)  Heat seal with oxygen scavenger (HSOS)  Nitrogen flushed with oxygen scavenger (NFOS)  Vacuum (VAC)  Storage times:  0, 24, 48, or 72 h

20 Product cut into squares or used as intact strips Dip into Lm inoculum for 1 min Dry Product ~1 h at ambient temperature Measure a w Package in 1 of 4 treatments Hold for 24, 48, or 72 h at ambient temperature Incubate plates for 48 h at 35˚C Spread plate for initial Lm level (time 0 h) Spread plate following storage time

21 Kippered Beef SteakTurkey Tenders SOIMPR ≤ 2.03:1 Moisture (%)38.332.1 Protein (%)29.235.9 Fat (%)6.12.5 Salt (%)5.44.0 MPR1.310.89 awaw 0.830.81 pH6.05.6

22 Kippered Beef SteakTurkey Tenders Time (h)Mean a w Time (h)Mean a w Prior to Dip0.81Prior to Dip0.77 00.8000.81 240.80240.81 480.82480.82 720.81720.81 Mean a w During Ambient Time Storage

23 Mean log reductions (CFU/cm 2 ) of Listeria monocytogenes in kippered beef steak

24 Mean log reductions (CFU/cm 2 ) of Listeria monocytogenes in turkey tenders

25  Processors of these products could use a combination of vacuum or nitrogen flushing and a hold time of 24 h prior to shipping to reduce potential Lm by at least 1 log.  However, processors should be encouraged to hold product for at least 72 h to enhance the margin of safety.

26 We acknowledge Cargill Meat Solutions for support of this project.

27  Evaluate how sodium nitrite concentration, percent pump, and salt type affect the growth of L. monocytogenes in vacuum packaged sliced turkey deli roast stored at 4°C for up to 91 days.

28  Sliced turkey deli roasts were formulated with 1.5% sodium chloride (NaCl) or 0.75% NaCl and 0.75% potassium chloride, 10% or 45% pump, and 0 ppm or 200 ppm sodium nitrite (NaNO 2 ) for a total of eight treatments.  Turkey slices were inoculated with a 5-strain Lm cocktail (inoculated) or peptone water (control) and then vacuum packaged.

29  After 0, 7, 14, 21, 28, 42, 63, and 91 days of 4  C storage, treatments were sampled for Lm populations on modified oxford media (MOX) and aerobic plate count (APC).  pH, water activity (a w ), residual nitrite, and percent fat, moisture, protein, and sodium was measured using control treatments for each sampling day.

30  Lm populations in turkey deli roast slices containing 200 ppm NaNO 2 were 0.70 to 2.39 log CFU/cm 2 lower (P<0.05) compared with products formulated with 0 ppm NaNO 2.  Using 10% pump reduced (P<0.05) Lm populations by 0.62 to 1.50 log CFU/cm 2 on days 7 to 28 and at day 63 compared with products pumped to 45%.

31  Incorporating 1.5% NaCl or 0.75% NaCl and 0.75% KCl into turkey formulations did not affect (P>0.05) Lm or APC growth during 91 days of 4  C storage.

32  Growth of Lm and APC were reduced with higher nitrite concentrations and lower percent pump, while salt type did not affect Lm growth during 4°C storage.

33 Nigel Harper, Ph.D. candidate

34  To determine the effect that different salts have on the growth of L. monocytogenes  NaCl  KCl  CaCl 2  MgCl 2  Replacement salt  Sea salt

35  Four chemical salts [sodium chloride (NaCl), potassium chloride (KCl), calcium chloride (CaCl 2 ) and magnesium chloride (MgCl 2 )] and two industrial salts (replacement salt and sea salt) at 0.5%, 1%, and 2.5.  Listeria enrichment broth used in this study was made without the sodium chloride and dipotassium phosphate.

36  Results showed that MgCl 2 actually induced growth (P > 0.05) compared to control (no salt) and other salt solutions.  The industrial salts both yielded greater (P > 0.05) populations than the controls.  These results show that replacing pure NaCl with a salt that contains magnesium could cause outgrowth of Lm.

37  Effect of salts on ground beef, ground turkey, and ground pork  Effects of salts in more complex meat systems

38  Dr. Elizabeth Boyle  Dr. James Higgins  Dr. Ann Brackenridge, Cargill Meat Solutions  Bruce Barry, Oberto Sausage Company  Kim Uppal, Oberto Sausage Company  Tyler Axman  Shayne Lobaton-Sulabo  Nigel Harper  Tawnya Roenbaugh  Dr. Melissa Weber

39  Referencec : www.slideshare.com


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