1. 展躍光電科技股份有限公司 Company Profile

2. Taipei Office

3. China Factory

4. Company Profile Establishment Date : December 2008
Total Capital : USD 500,000
President : Mr. Peter Ouyang
Business Activities : OEM/ODM manufacturing
for LED Products
Total Employees : 100 in Taiwan/160 in China
ISO : Certified on July 2009
ISO : Certified in China Factory

5. Company Vision The Perfect Supplier for LED Products.
From LEDs Components to PCB
Assembly, OP’s goal is to be your
reliable, one stop, total solution
partner.

6. Best Quality Best Customer Service Competitive Price Fast Delivery
Company Philosophy
Best Quality
Best Customer Service
Competitive Price
Fast Delivery

7. Our Advantages Wide Selection of products Design Flexibility
Product Customization
LED + Board Production Control
Engineering Support

8. Major Products Line SMD Display Through Hole Display. Custom Display
LED resolution.
LED Lamp

9. Display Category Numbering Display – 7 segment a. Epoxy Type
b. Air Type – the shape can be tilt, round, square and any
shape the customer needs.

10. Display Category Numbering Display – 7 segment
c. Surface Mound Display Type

11. Display Category 2. English Alphabet Display a. Alphanumeric Display
b. Dot Matrix Display
c. Icon Display

12. Display Application Home Appliance – Icon Display
(Graphic Display – 7 segment + Icon + Film)

13. Display Application Consumer Electronic Device– Icon Display
(Graphic Display – 7 segment + Icon + Film)

14. Display Application
Instrument – 7 segment Display

15. Display Application
Moving Sign– Dot Matrix

16. Display Application
Sign-Alphanumeric Display

17. Display Application
SMD Display – Surface Mount Display

18. LED Application
LED Lam

19. Process Flow Chart For Display ( 1 )
Material 物料
Process 流程
Process Control 製程管制
Pin
PCB
Insert Pin 插Pin
Press Pin 壓Pin
Clean PCB 清洗PCB
Silver Epoxy
Dice Mount Sampling Inspection one time / half hr. ( Major for Dice location )固晶
Dice
IPQC L/A 品管抽檢 CR:0.25%,MA:0.4%,MI:1.0%
Silver Epoxy Curing Sampling Inspection two times /
shift ( Major for Curing condition )銀膠烘烤
Gold Wire
Wire Bonding Sampling Inspection one time /hr.
( Major for wire Loop & connection status )打線
RWK
Vacuum Pumping
(To expel epoxy’s air bubble)
Epoxy Prepare
Reflector Prepare
IPQC L/A 品管抽檢 CR:0.25%,MA:0.4%,MI:1.0%
REJ
I/L Test % inspection 前測
in - Line ( Electrical test )
Tape Prepare
IPQC L/A 品管抽檢 CR:0.25%,MA:0.4%,MI:1.0%
Encapsulate 灌膠

20. Process Flow Chart For Display ( 2 )
Material物料
Process製程
Process Control製程管制
Post Curing 膠烘烤
RWK
Hot Test % Test 熱測
100% Visual Inspection. 外觀檢驗
Attach Film 貼膜
Final Test % Test 後測
( Part No. Date code……..) 蓋印
Marking % Inspection
REJ
Packing Tray
FQC L/A AQL: MIL-STD-105E品管抽檢 CR:0.065%,MI:0.4%,MI:1.0
Electrical test /Visual Inspection
Quality Control Lot Acceptance inspection
Packing 包裝
AQL: Acceptance Quality Level
that is one of Quality control Sampling methods from Military standard.
Stock 倉庫
OQC L/A品管抽檢 check total packing box 1/3
check customer name/part no./quantity/ customer requests
Shipping 出貨

21. QA Organization Chart Reliability F/A Calibration QA/CS QA Manager DCC
IQC/IPQC/OQC
DQA/DCC

22. RELIABILITY TESTING FLOW
Reliability Test Sampling
Production Process Per
QS/PFC
Long - Term Test
Short - Term Test
Test Result
Judgment OK
Continue Shipment
& Production
Abnormal Notice &
Failure Analysis
● Stop Shipment
● Notify Customer Call Back
● Take Corrective Actions
Verification &
Standardization NG
NEW
PRODUCTS
PROCESS
CHANGE
CUSTOMER
REQUIREMENT
PROCESS/PRODUCTS
IMPROVEMENT

23. Reliability Test for LED Displays
CLASSIFICATION
TEST ITEM
TEST CONDITION
S/S
Ac/Re
CRITERIA
Reference Standard
ENDURANCE
OPERATION LIFE
Ta: Under Room Temperature
13PCS
1.VF arise ≧10%
TEST
IF= 12~25mA Per segment
0/1
2.IV decline ≧30%
CNS13089
TEST TIME:1000hrs(-24hrs,+72hrs)
3.A failure is an LED that is open or shorted
CNS13090
HIGH TEMPERATURE
Ta:65℃±5℃
HIGH HUMIDITY
RH:90～95%
CNS5071
STORAGE
TEST TIME:240HRS±2hrs
Ta:85℃±5℃
CNS7747
LOW TEMPERATURE
Ta:-35℃±5℃
CNS6118
ENVIRONMENTAL
THERMAL SHOCK
85℃±5℃~-35℃±5℃
30min min
30CYCLES
CNS5069
TEMPERATURE CYCLING
85℃~25℃~-35℃~25℃
30min ~5min~ 30min~5min
CNS5070
SOLDER RESISTANCE
T,sol: 260℃±5℃
DWELL TIME : 10±1sec
CNS5067
Frequency: I time
　 　 　
SOLDERABILITY
T,sol: 230℃±5℃
DWELL TIME : 5±1sec
Frequency :I time
CNS5068
Remarks:

24. Reliability Test Equipment
Operation Life Test

25. High Temperature Storage
Reliability Test Equipment
High Temperature Storage

26. Low Temperature Storage
Reliability Test Equipment
Low Temperature Storage

27. Reliability Test Equipment
Temperature Cycling

28. Supplier take corrective action
Flow Chart of IQC Operation
Supplier take corrective action
Meet QVL / QPL
Incoming
Return to Vender
INSP
MRB
Screen
Return to Supplier
Waive
Warehouse
QC Audit NG NO
PASS
REJ
SCAR
YES

29. Customer Quality Complaint Disposition Procedure
CCR
CCAR
RTN
GOODS ?
RMAR
Reply
RML
CLOSE UP No
REJ
Process
Reps.
Sales QA
Sales / QA
Sales / QA / PC
Yes
Acc

30. What’s 8D ? “D” discipline 紀律
It’s a TOPS ( Team Oriented Problem Solving ).
* 利用團隊解決問題
1D. Organize a team 成立工作團隊.
2D. Problem Description 敘述問題.
3D. Containment Action(s) 採取緊急應變對策.
4D. Root Cause(s) 定義並驗證根本原因.
5D. Corrective Action(s) 採取改正行動.
6D. Verification of Corrective Action Effectiveness.
6. 確認改正行動有效性.
7D. Actions Taken to Prevent Reoccurrence.
7. 採取預防再發行動.
8D. Congratulate Your Team. 8.肯定團隊的貢獻.

31. STRATEGIES FOR CUSTOMER SATISFACTION
IN QUALITY
 QUALITY
― Operation to be a coordinator for improvement action.
― Implement “ 8D “ process for CCAR.
― Upgrade failure analysis capability.
 RESPONSE TIME
― Preliminary analysis report issues within 48 hrs ( When customer request ).
― Formal analysis report issues within 5 days ( 3 days for key customer ).

32. Production Line in Taipei

33. Production Line in Taipei
Dice Mount

34. Production Line in Taipei
Wire Bonding

35. Production Line in Taipei
Encap Resolution

36. Production Line in Taipei
Test

37. Production Line in Taipei
Packing Station

38. Production Line in China
Engineer & QC

39. Production Line in China
Dice Mount

40. Production Line in China
Wire Bonding

41. Production Line in China
Encap Revolution

42. Production Line in China
Manual Station