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Performance Review Institute
PRI Nadcap Overview Joseph Pinto Performance Review Institute 11 October 2013
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Performance Review Institute (PRI)
PRI administers Nadcap – a special process & product accreditation program on behalf of its Subscribing Members and Industry
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2013 PRI Board of Directors Stan Adachi Richard Amato Etienne Galan
The Boeing Company Richard Amato GE Aviation Etienne Galan Snecma (Safran Group) Michael Hayward Northrop Grumman Aerospace Systems Mario Langlois (Chairman) Bombardier Aerospace Tony Maguire BAE Systems PLC Ron Meester Honeywell Aerospace Anna “Graham” Morast Pratt & Whitney, UTC Andy Page Rolls-Royce plc David L. Schutt SAE International Junji Tsuji IHI Corporation Li Wei Aviation Industry Corporation of China Jianqiang Xu COMAC
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Nadcap Accreditation Today
Special Processes Systems & Products Non-Destructive Testing Welding Chemical Processing Heat Treating Materials Testing Laboratories Coatings Non-Conventional Machining Conventional Machining as a Special Process Surface Enhancement Non Metallic Materials Testing Electronics Fluid Distribution Systems Sealants Aerospace Quality Systems Composites Elastomer Seals Metallic Raw Materials Future Processes Measurement & Inspection Non Metallic Materials Manufacturing STRICTLY CONFIDENTIAL
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Industry-Managed Program
Subject Matter Experts from key industry stakeholders, facilitated by PRI, develop comprehensive, detailed, consensus Audit Criteria (checklists). AUDIT CHECKLIST Audit Criteria continually improved by feedback from Task Group members (Industry). The most technically educated and experienced personnel for the specific special processes trained as auditors, and continually provided additional training and oversight by Task Group (industry experts for each special process). AUDITOR QUALIFICATION & SELECTION PROCESS EVALUTION/ IMPROVEMENT Issued after final decision by Task Group based on Staff Engineer recommendation. INDUSTRY EXPERTS MANAGE ALL KEY STEPS MAINTAINING INVOLVEMENT & REGULARTORY COMPLIANCE Auditors simply perform the audit, freed from follow-on activities such as reviewing corrective actions, fixing problems, etc. Supplier audits are conducted by different auditors each year. AUDIT CONDUCTED ACCREDITATION Professional staff hired by PRI manage all Root Cause Corrective Action (RCCA) activities. Store every aspect of every audit – answers to checklist questions, discussions, all root cause and corrective action information, and supporting evidence – in a secure, globally accessible online database; and use the database to produce reports that provide comprehensive visibility into the most critical issues for each and all subscribing members. CORRECTIVE ACTIONS AS REQUIRED AUDIT RESULTS 5
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Total Number of Nadcap/Nucap Audits
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Nadcap/NUCAP Audits (% by Region)
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(3 month Rolling Average)
2013 Performance Metrics MOS Metric 2013 Goal Status - Month of (August 2013) #16 Cycle Time ≤ 50 Days Initial (avg) Initial – 43 Days (avg) ≤ 50 Days Reaccred (avg) Reaccred – 44 Days (avg) ≤ 10 audits open >90 Days 5 Audit Open > 90 Days (Sep 2, 2013) #18 On-Time Certifications ≥ 98% On-time (3 month Rolling Average) 100% #8 Supplier Merit ≥ 80% 84% Legend ≥100% of Goal ≥90% – <100% of Goal < 90% of Goal Commodities Include: COMP, CP, CT, HT, MTL, NDT, NMSE, and WLD (MTL not included in Merit)
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Nadcap Globalization & Customer Support Activities
Supplier Symposiums Paris (June) Organized jointly with EADS, SAFRAN, Airbus & Turbomeca, with support from GIFAS 61 supplier attendees from 48 companies and 21 Prime attendees from 2 companies Birmingham (September) Organized jointly with ADS, BAE Systems, Honeywell UK and Rolls-Royce 90 registered delegates including 79 supplier representatives from 51 companies and 8 Prime representatives from 8 companies
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Nadcap Globalization Russia Ongoing relationship with UAC and Irkut
Irkut sent 4 representatives to the Paris Nadcap meeting in June 2013 Dates for training Russian suppliers about Nadcap and holding pilot audits are being arranged, with an end goal of Irkut mandating Nadcap through its supply chain
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Activities with Regional Aerospace Quality Groups
EAQG PRI presented at the EAQG meeting in Gothenberg, Sweden in September 2013 Focused on Nadcap in Europe, the presentation was well received PRI has been invited to attend EAQG meetings annually to provide an update JAQG Meeting with JAQG in November to plan Technical Supplier Symposiums for 2014 CAQG Attended CAQG meetings and supporting the CAQG work group on Nadcap checklist translation
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Input Look forward to receiving input from IAQG
What can PRI do to support IAQG and the regional AQG’s on Special Processes?
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Questions?
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