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Published byMadlyn Williams Modified over 9 years ago
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Ch. 12 Filter Installation Leak Testing
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HEPA test Manufacturer's factory and packed OK Unpacked and fitted into the filter housings maybe damage Leakage problems –casing –housing Testing : artificial test aerosol
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Leakage areas in a HEPA filter A - filter paper-to-case cement areaC- gasket D - frame joints.B - filter paper (often at the paper fold)
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Gasket leaks from filters inserted down from ceiling Gasket and casing leaks from filter inserted up from cleanroom
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Figure 12.4 Filter-housing gel seal method
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Artificial Smoke and Particle Test Cold-generated oils –Di-octyl phthalate (DOP) 鄰苯二甲酸二辛酯 oily liquid, potentially toxic effects, no longer used –Di-octylsebacate (DOS) 葵二酸二辛酯 常用 –poly alpha olefin (PAO) 聚烯茎油 常用
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Cold-generated oil Test Laskin nozzle air (high pressure) oil Air+ oil particle 0.5 m Air pump
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Hot generated smokes Evaporation chamber inert gas: CO 2 oil oil smoke aerosol condense vaporize 0.3 m
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Hot oil smoke generator
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Semiconductor manufacturing 'outgassing' chemical products harmful to filter 使用 Polystyrene Latex Spheres (PLSs) 聚苯乙烯乳膠球 (0.1 ~ 1 m)
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Apparatus for Measuring Smoke Penetration Photometer 光度計 –28 1/min (1 ft3/min) of airborne particles –particles refract the light –electrical signal –concentration: between 0.0001 μg/1 and 100 μg/1.
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Single particle counters –sample a volume of air and this is collected in a set time
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Methods of Testing Filters and Filter Housings Scanning methods –a probe with a photometer, or single particle counter, –Scan speed : not more than 5cm/s –leaks : media, filter case, its housing –The most common leaks: around the periphery of the filter the casing-to-housing seal, the casing joints
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Repair of leaks Filter media leak –at the fold of the paper –repaired on site with silicon replaced replaced
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