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Absorber R&D and Test Results CM16 at RAL, Oct 8-11, 2006 Shoji Suzuki & Shigeru Ishimoto KEK
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1)Absorber Test Cryostat 2)Instrument and DAQ 3)H2 Cooling Test Results 4)He Cooling Test Results 5)20 L Absorber Cooling Test Results 6)Summary OUTLINE
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Absorber Test Cryostat & Test Absorber
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LH2/He Level Sensor KF40 + 48 pin Feedthrough KF40 L=100 Extension Tube CX-1050-SD X5 (serial) CX-1050-SD X1 calibrated (4 wires) 2 cm
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1 st stage Heat Exchanger HEAT EXCHANGER ~60K H2 or He GAS INLET Cryocooler Condenser
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Mini-Flange Test Mini Rotation Flange Mini-Flange S-S Aluminum KF16 1mm dia. Indium KF Flanges + Helicoflex Condenser 48 Pin
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Instrument and DAQ
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LakeShore 218S Keithley 2700 DMM Cernox x8 MKS 0-2000 Torr Level #1-5 VAC. Gauge... MONITOR (LabView) LakeShore 218 Keithley 2700 DMM Absorber DAQ System
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Wiring diagram of DAQ
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Software front panel for data-logger
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Software front panel for Cernox readout
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Software front panel for data-logger Cernox LH2 level indication
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A part of software block diagram (data-logger)
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A part of software block diagram (Cernox readout)
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H2 Cooling Test G-H2 was supplied to the Cryocooler from the 2 m 3 tank at 1.3~1.0 atm.
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L-H2; 0.368 l/h (w/o) 0.973 l/hr (MICE 20 l ; 57 hr 22 hr ) Improvement by the Heat Exchanger 2,000 l Tank -0.193 l/hr ~1.7 W 0.973 l/hr ~8.6 W COOLING STOP
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L-H2 Level Sensor Test IN LIQUID(#2) IN LIQUID(#1) IN GAS(#5) IN GAS(#4) IN GAS(#3) (#2) (#1) (#3) (#4) (#5) 48 PIN
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L-H2 Level Sensor Test R TH
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L-H2 Level Sensor Test R TH
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LHe Cooling Test G-He was supplied to the Cryocooler directly from a cylinder at 1.4 atm.
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He ~3.7K ~ 0.6 atm He ~4.6K ~ 1. 4 atm VAC; 10 -7 ~10 -8 Torr (No Leak) LHe 4 K Leak Test (Mini-Flanges and 48 Pin Feedthrough)
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LHe Condensation and Evaporation Speed ID=4cm 2cm LHe 1.5 atm; 0.207 l/h (MICE 20 l ; 97 hr) 48 PIN
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LHe Level Sensor Test R TH
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Calibrated Cernox vs. LHe Vapor Pressure dT=10 mK He Condensation ~ 4.6 K (1.4 atm) T min ~ 3.7 K (0.6 atm) CX-1050SD-1.4D
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Absorber Cooling Test 20 L Absorber was filled ~1.4 L L-H2.
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20 l Absorber cooling test at KEK (1) Assemble *Level sensors at bottom, 2 Cernox and 1 PtCo on body *Lead wires pass through at the LH2 condenser *window seal; d=1 mm Indium (1 loop) *8 G10 (t=5) supports *MLI set; Al-Mylar 9 x5 + Nylon Mesh x6 1 layer on windows and G10 supports 4 layers on body ~2 layers on flexible pipes. (2) Vacuum and Leak Test *Leak at 300K disassemble found pinhole at a Helicoflex KF25 changed recovered *vacuum; 3 x 10^(-6) Torr after 3 days, 300K
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(3) Cooling Test #1 Sep-14, ‘06 *cryocooler cooling 82 hrs; 300 20K *solid air blocking at the 1 st stage heat exchanger H2 impurity after 2 years operation for LH2 target changed gas-H2 1.5 atm in the 2,000 L tank (4) Cooling Test #2 (same assemble) Sep-22, ‘06 *restart with LN2 pre-cooling leak from N2 to vac. at ~200K stop LH2 filling *restart cryocooler w/o LN2 from 230K, takes 60 hrs from 230K to 20K *liquefied ~1.5 l H2 ( 1.5 0.9 atm 2,000 L tank) *measured H2 condensation and evaporation speed 20 l Absorber cooling test at KEK (continued)
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Temperature sensors inside 20 l Absorber Level (5 Cernoxes) Cernox calibrated Cernox abs.1 Cernox abs.2 & PtCo LH2 outlet LN2(LHe) inlet
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Level (5 Cernoxes) 5 4 3 2 1 5 4 3 2 1 Cernox calibrated
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Attachment for Cernox abs.2 & PtCo
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20 l Absorber assembled LH2 inletLH2 outlet LN2(LHe) outlet LN2(LHe) inlet G10 support
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20 l Absorber MLI wrapped MLI --- 1 layer Al-Mylar 9 x5 + Nylon Mesh x6 Window 1 layer Body 4 layers
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Cryocooler Top flange and warm bore
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20 l Absorber inserted to warm bore and piping LN2(LHe) outlet LH2 inlet LN2(LHe) inlet LH2 outlet
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Bottom view of H2 condenser LH2 supply LH2 return LN2(LHe) return LN2(LHe) supply Kyocera 48 pin From LH2 supply line (from Absorber) To Bendix 18 pin
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Insert to Vacuum Chamber Pipes with MLI ~2 layers
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20 l Absorber H2 liquefaction test at KEK (LH2 1.425 l liquefied) H2 Press. (Torr) CX REF. 2nd.(ohm) CX REF. 1st. (ohm) CX0-calib. (K) *10 LH2 Temp_P. (K) *10 PtCo Abs. (K)*10 L-H2 in bodyL-H2 in pipe
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20 l Absorber H2 liquefaction test at KEK LH2 GH2 Level sensors In LH2 at same time? G10 support was turned down?
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Cernox vs. H2-pressure In LH2 Condenser Temperature measurements by H2 pressure is possible within error. Cernox vs. H2-pressure In Absorber Temperature by H2 pressure
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Liquefaction and Vaporization of LH2 in 20 l Absorber 0.30 l / h, 2.6 W 1.33 l / h, 11.7 W 2000 l tank Cooling stop LH2 1.43 l 68 hrs to fill 20 l
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(1) Cooling time (300K 20K) > 82 hrs by cryocooler only (not yet tested with LN2 pre-cooling) Needs LN2 pre-cooling (2) Condensation speed; 0.30 l / h, 2.6 W 68 hrs to fill 20L Needs better insulation to obtain shorter filling time (3) Evaporation speed ~ heat leak; 1.33 l / h, 11.7 W (2)+(3) = 14.3 W ; net cooling power at absorber LHe absorber required Q L (heat leak) < 1.5 W@4.2K LHe Absorber needs additional L-He supply ? Summary 1/2 (Absorber Cooling Test)
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(1) Cooling test with LN2 pre-cooling > Cold leak test and fix the LN2 channel > Open the window and check the level sensors repair if it needs > Add PtCo thermometer on the dummy bore and in the condenser (2) Improvement of absorber insulation > design G-10 support, MLI.... * Until Q L < 1.5 W@4.2K for the LHe absorber, if possible ? * Larger cooling power margin makes shorter filling time and easier operation for the LH2 absorber. Summary 2/2 (Future Plan)
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Thank you
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