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Simulated Moving Bed Chromatography Chemistry 230 Chemical Separations Presented by Brenden Jiang and Leonard Bellini
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Overview Introduction Theory Background Advantages Disadvantages Applications Conclusion Questions
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Introduction Simulated Moving Bed Chromatography is a variant of Liquid Chromatography and based on a True Moving Bed model. Initially developed to separate petrochemicals when conventional methods failed (e.g. distillation) In the 1990’s SMB used for enantiomer and chiral separations. Now often used for separating chiral compounds in pharmaceutical manufacturing. 1,2
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Theory True Moving Bed Chromatography Chromatographic resin circulating in one direction. Continuous flow of eluent in opposite direction inside the loop Chromatographic resin Mobile Phase 1,2
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Theory Binary mixture added continuously. Raffinate: Poorly absorbed compounds move with mobile phase. Can be removed down stream. Eluent is fed continuously. Extractant: More absorbed compounds move with “stationary phase”. Can be removed up stream. 1,2
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Theory Techniques that employ moving the stationary phase in the column are known as True Moving Bed (TBM) Chromatography. TMB methods has been used for over 50 years. First suggested by Oil Product Company in 1960’s. Some methods developed using GC. Difficulty in moving stationary phase of HPLC columns, which as giving rise to the use of simulated moving bed (SMB) chromatography. 1,2,5
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Background: Simulated Moving Bed Infeed A+B Extract ARaffinate B Solvent Feed SMB have conventional fixed bed chromatographic columns Inlet and outlet ports are switched periodically in the direction of the fluid flow This simulates the countercurrent movement of the solid phase in the TMB process Pure components can be obtained at the exit ports. Direction of Flow and Port Switching 1,2
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Background: Simulated Moving Bed Infeed A+BExtract A Raffinate B Solvent Feed SMB have conventional fixed bed chromatographic columns Inlet and outlet ports are switched periodically in the direction of the fluid flow This simulates the countercurrent movement of the solid phase in the TMB process Pure components can be obtained at the exit ports. Direction of Flow and Port Switching 1,2
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Background: Simulated Moving Bed Infeed A+B Extract A Raffinate B Solvent Feed SMB have conventional fixed bed chromatographic columns Inlet and outlet ports are switched periodically in the direction of the fluid flow This simulates the countercurrent movement of the solid phase in the TMB process Pure components can be obtained at the exit ports. Direction of Flow and Port Switching 1,2
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Background: Simulated Moving Bed Infeed A+B Extract A Raffinate B Solvent Feed SMB have conventional fixed bed chromatographic columns Inlet and outlet ports are switched periodically in the direction of the fluid flow This simulates the countercurrent movement of the solid phase in the TMB process Pure components can be obtained at the exit ports. Direction of Flow and Port Switching 1,2
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Background: Simulated Moving Bed Infeed A+B Extract ARaffinate B Solvent Feed SMB have conventional fixed bed chromatographic columns Inlet and outlet ports are switched periodically in the direction of the fluid flow This simulates the countercurrent movement of the solid phase in the TMB process Pure components can be obtained at the exit ports. Direction of Flow and Port Switching 1,2
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Background: Simulated Moving Bed Solvent Feed Extract A Raffinate B Infeed A+B SMB have conventional fixed bed chromatographic columns Inlet and outlet ports are switched periodically in the direction of the fluid flow This simulates the countercurrent movement of the solid phase in the TMB process Pure components can be obtained at the exit ports. Direction of Flow and Port Switching 1,2
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Background: Simulated Moving Bed Infeed A+B Extract A Raffinate B Solvent Feed SMB have conventional fixed bed chromatographic columns Inlet and outlet ports are switched periodically in the direction of the fluid flow This simulates the countercurrent movement of the solid phase in the TMB process Pure components can be obtained at the exit ports. Direction of Flow and Port Switching 1,2
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Advantages No need for a complete resolution to obtain pure products. Resolution of compounds that have similar retention with columns with low efficiency. Allows for continuous feed increasing processing abilities. Solvent can be recycled. Cost Effective in comparison to alternatives such as batch extractions, or some chiral specific synthesis. Addresses government regulations, FDA encourages Quality by Design principles. Cleaner, Safer, more efficient compared to Batch processing. Scalable process. 1,2,3
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Advantages Simulated moving-bed chromatographic process for a chiral separation with eluent recycling and unwanted enantiomer revalorization. (Figure is courtesy of PharmTech.com and Olivier Dapremont) 3
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Disadvantages Method works best for binary mixtures. Equipment more complex than traditional column chromatography. Flow and pressure constraints necessitates zone manipulation. Sampling needed during performance to ensure parameters. Collection and injection shifts must be at fixed times Chiral specific synthesis
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Recent Applications Chiral separations. Many companies, such as AMPC, use SMB to separate chiral compounds for pharmaceutical use. Recently a Graduate student form Ontario chirally separated Nadolol, a drug used to treat blood pressure, by SMB. Simplification of complex samples into binary separation. In the purification of paclitaxel, a cancer drug, crystaliztion failed where SMB was able to reach 95% purity. Food industry. Beet molasses from beet sugar had yield increase from 85% to over 95% using SMB. Others, crystalline fructose and oligosaccharides. This year cyclic peptides separated that occur in flaxseed oil. 1,2,3,6
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Conclusion For the separation of enantiomers of chiral compounds Simulated Moving Bed chromatography has become a popular technique. While there are many pharmaceuticals that are being manufactured using SMB, the interest is growing for its use in other industries and research. Higher purity, lower cost, and production edge can make SMB more attractive than single column chromatography. Most new developments being made in SMB focus on optimizing the technique through sensors and valve switching. These advancements are often safeguarded trade secrets. 1,2,3,6
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References (1)Rajendranb, A; Paredesa,G; Mazzotti,M; Journal of Chromatography A, 2009, 709-38 (2)Nishizawa, H; Tahara, K; Miyamori, S; Motegi, Y; Shoji, T; Abe, Y; Journal ofChromatography A, 1998, 849, 61-69 (3)Dapremont, O; Pharmaceutical Technology, PharmTech.com, 2001, s22-s27 (4)Juzaa,M; Mazzottib,M; Morbidellia,M; Trends in Biotechnology, 2000, 18, 108- 118 (5)Baker, P.E., Ganestos, G, Sep. Sci Technol, 22, 1987, 2011 (6)Hashem, N, Western University, 2012 http://ir.lib.uwo.cahttp://ir.lib.uwo.ca (7)P. Metz et al., Pharm. Manuf. 3 (9), 27–29 (2004)
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