1. Allen-Bradley® PowerFlex® 525 AC Drives
The Next Generation of Powerful Performance and Flexible Control

2. PowerFlex 525 AC Drive
1st drive of the next generation of Allen- Bradley PowerFlex compact drives
Provides ultimate flexibility to your applications
Features are unmatched in the market place today
The PowerFlex 525 can help you save money, maximize your system performance and reduce the time to design and deliver your machines Video
So excited to give you this presentation in final preparations for the launch of this next generation Allen Bradley PowerFlex drive. This drive was Inspired and designed customers like you And You all are actually the first customers to see this drive and I hope that you will be as excited about applying this to your machines as I am.
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3. PowerFlex 525 AC Drive Family
Power, control, flexibility and features for a wide range of applications
Ideal for standalone machines and simple system integration
Unique modular design
Seamless integration into Logix control architectures
Embedded port for EtherNet/IP and Safe Torque-Off standard
Easy to use configuration tools
Flexible motor control and installation options
PowerFlex 525 AC drives provide the power, control, flexibility and features suitable for a wide array of applications – ideal for systems ranging from standalone machines to simple system integration
Power Ratings:
V: 0.4 to 1.1 kW / 0.5 to 1.5 Hp
V: 0.4 to 2.2 kW / 0.5 to 20 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp
Power range:
V: 0.4 to 1.1 kW / 0.5 to 1.5 Hp
V: 0.4 to 15 kW / 0.5 to 20 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp
V: 0.4 to 22 kW / 0.5 to 30 Hp

4. PowerFlex 525 AC Drive Innovative Design
Removable control module speeds installation
One control module supports entire power range
No additional size penalty when adding option cards
Ease of Programming
Studio 5000: AOPs & ADC
Connected Component Workbench (CCW)
Dedicated application parameter groups
MainsFree™ programming
Communications
Embedded EtherNet/IP
Optional Dual Port EtherNet/IP
Option Cards for DeviceNet, Profibus DP
Key features
The PowerFlex 525 will help customers save money, maximize their system performance and reduce time to design and deliver their machines

5. PowerFlex 525 AC Drive Safe-Torque Off
Embedded Safe-Torque Off SIL2/PLd standard
Operation at High Ambient Temperature
Up to 50°C
60°C with current derating
Optional fan kit allows 70°C operation with current derating
Best-in-Class Power Rating & Global Voltage Classes
0.2 to 22kW (30HP) at 400V
110V, 200V, 400V, 600V
The PowerFlex 525 will help customers save money, maximize their system performance and reduce time to design and deliver their machines

6. Innovative Design
Unique modular design reduces installation and configuration time
Standard offering includes embedded port for EtherNet/IP and Safe-Torque Off
Industry leading compact footprint
No penalty for adding option cards
Smallest mounting clearances available for top and bottom of drive
High ambient operation to 70°C
Flexible installation with both vertical and horizontal and side-by-side installation
The PowerFlex 525 AC drives feature an innovative modular design. As you can see the control module can be removed from the power module. This feature allows you to install the power module onto your machine while someone else simultaneously configures the control module. This feature can help you get your machines out the door faster,
Reduce spare parts with same control module for entire power range
Talk about the rest of the features of this design

7. Speed Installation & Configuration
Install power module while you configure your drive in parallel
Same control module supports entire power range reducing customer spare part inventory
Uses standard USB connection for upload, download & flash
MainsFree™ configuration allows the control module to be powered from the USB connection

8. Flexible Installation
Best in class power ratings with compact foot print
Optimize panel space with 50mm clearance for top and bottom of drives
Flexible installation with both vertical and horizontal and side-by-side installation
Addition of option cards does not affect footprint

9. High Ambient Temperature
Operates in ambient temperatures up to 70°C (158°F) with control module fan kit
Reliable and robust components help contribute to withstanding extreme temperatures

10. Flexibility in Motor Control
Ideal for any application—more motor control options than any other drive in it’s class
V/Hz
Sensorless vector control
Economizer mode
Closed Loop Velocity Vector Control
Permanent magnet motor control (future firmware release Dec 2013)
Positioning with closed loop feedback allows simple positioning
Closed loop velocity vector control
1000:1 Speed regulation—very good speed regulation at low speeds
Today’s offering goes 100:1
and cannot follow a speed reference
More dyanmic conveyor control
Diverters
Higher speed packaging machines

11. Flexibility in Motor Control
Point to Point position control
Cost effective and flexible
For applications such as diverters, smart conveyors and packaging machines
PointStop™
For applications requiring stops at designated positions regardless of the speed or load, and without the help of an encoder
This set of parameters directs the drive to adjust its deceleration rate based on its speed when a command is initiated, allowing a motor to stop in the same position

12. Simplified Programming
Configure your drives faster with intuitive tools
Dynamic HIM
LCD
QuickView™ Scrolling Text
Multiple Languages
Connected Components Workbench™
Free software
Application Programming Groups: AppView™ & CustomView™
Studio 5000 Logix Designer™
Premier Integration
Automatic Device Configuration (ADC)
Simplify Programming
With intuitive software and configure drives faster using a standard USB interface
Connected Components Workbench™
Studio 5000 Logix Designer—works with RSLogix 5000 v17 and higher
LCD HIM
Dynamic LCD human interface module (HIM) supports multiple languages and features descriptive QuickView™ scrolling text
Five-digit, 16-segment liquid crystal display (LCD) HIM and displays parameter numbers and other codes followed by simple descriptions in scrolling text.
These QuickView™ details allow users to easily understand what each code means, saving times
Supports multiple languages
Application Specific Parameter Group
Get your drive up and running faster with application specific parameter groups for applications like conveyors, mixers, pumps and fans using the AppView™ tool
Edit and save custom sets of parameters using CustomView™ programming
CCW: is the common programming software for Micro 800 controller, PanelView Component

13. Speed Installation & Configuration
USB connection is for upload/download of configuration file
Functions as a data transfer port only:
Upload
Download
Flash
No online programming via USB
Configuration file created in Connected Components Workbench Software
Software does not need to reside on PC to download a file
The USB configuration is similar to synchronizing a smart device with a computer

14. Connected Components Workbench
Easy to use software
Start up wizards further ease configuration
Create your files on or offline
Faster configuration with application specific sets
Download to drive via standard USB connection
Configure and control via standard EtherNet/IP communications
CCW is a set of collaborative tools supporting PowerFlex drives, Micro800™ controllers and PanelView™ Component operator
interface products for small machines
Connected Components Workbench
Supports PowerFlex drives as well as Micro800 controllers and PanelView™ component graphic terminals.
Single application for component class products
Common user experience between different product types
Reduces acquisition, training and support costs
Supports plug-and-play connectivity through a standard USB connection
Provides a convenient development tool that allows you to add devices using simple drag-and-drop functionality.
Can quickly and easily configure drives
With online or offline configuration,
Linear list parameter editor,
Application programming groups and custom parameter groups that can help reduce your development time.

15. Application Specific Parameter Groups
Speed configuration of common applications with the AppView™ tool
Application parameters grouped together provide faster visibility to drive settings
AppView has a total of 8 groups including: conveyors, fans, mixers and pumps
AppView programming is available using Connected Components Workbench or the human interface module (HIM)
AppView™ programming speeds up configuration by providing parameter groups for several of the most common applications, including conveyors, mixers, compressors, pumps and blowers.

16. Custom Configuration
CustomView™ configuration tool allows you to create and save custom parameter groups
Add or remove parameters from an AppView group or create your own
Up to 100 parameters
CustomView programming is available using Connected Components Workbench or HIM
You can customize your machine and further reduce future design and
development time by quickly creating custom parameter groups using
the CustomView™ tool. This configuration option, which is also available
through the HIM or Connected Components Workbench, allows you to
customize your configuration by adding or removing parameters from an
AppView group or save your own custom group of parameters.
• AppView configuration provides parameters for common applications
• Create and save a custom group of parameters using the CustomView tool

17. CustomView Configuration
Select parameters from parameter list
Move parameters by clicking the “add” or “remove” buttons
Parameters appear in the CustomView window

18. StepLogic
StepLogic is used for position or velocity and allows the drive to operate as an independent position controller
Positioning and velocity parameters are automatically set in the drive
Graphical editor greatly reduces time programming for simple positioning (i.e. turntables and diverters)

19. StepLogic Function Logic controlled steps using preset speed settings
Each step can be programmed to:
Step, based on digital input(s) command (drive can perform basic AND, OR and NOT logic)
Step, based on a specified time
Control speed, direction and accel/decel rate
Control the status of an output
Make deterministic jumps
Logic In 1
Logic In 2
Stp Logic Out
StepLogic is used for position or velocity and allows the drive to operate as an independent position controller
Positioning and velocity parameters are automatically set in the drive
Graphical editor greatly reduces time programming for simple positioning (i.e. turntables and diverters)

20. Communications
Configure, control and monitor your devices with onboard communications
Seamless integration into Logix architecture with a standard embedded port for EtherNet/IP
Optional dual port EtherNet/IP card provides more connectivity options and device level ring (DLR) functionality
Supports additional industrial networks
DeviceNet
Profibus DP (single port)
Supports multiple communication options to provide a variety of network choices and optimized integration with system controller
Embedded
EtherNet/IP
DSI port
Option Card
Dual Port EtherNet/IP with DLR card
DeviceNet
Profibus DP
PF4 series backwards migration support
22-COMM-D (DeviceNet), 22-COMM-E (EtherNet), 22-COMM-C (ControlNet)

21. EtherNet/IP™ Topologies
Linear
Star
Ring
Linear: All devices are connected on the network which has exactly two endpoints
Star: Each device is connected to a central hub with a point-to-point connection
Ring: Each device is set up in a circular model in which data travels around the ring in one direction and each device on the right acts as a repeater.
Star, linear, Ring—talk about DLR, hybrid
DLR is a differentiator for us
Only Rockwell Automation supports rings at the device level (DLR)

22. Automatic Device Configuration (ADC)
ADC allows a user to configure their Logix system to automatically download a drive’s configuration
Ideal for drive replacement
ADC is a version 20 and above feature
Also compliments:
Stratix 6000 & 8000 and 5700 switches
Automatically assigns IP Address
Firmware Supervisor
Flashes the drive and peripherals
ADC is a v20 Logix-based feature that allows a user to configure their Logix system to automatically download a “large” device’s configuration – typically after it has been replaced
Configuration data for “large” devices resides in the ACD file and the Logix controller, but the download was a manual process in v16-v19
Also compliments:
Stratix 6000 & 8000 and 5700 switches
Automatically assigns IP Address (if desired for the application)
Firmware Supervisor
Flash the drive and/or peripherals (if desired for the application)
Download
button
Add-On Profile (AOP)
of desired drive in
RSLogix 5000

23. Automatic Device Configuration (ADC)
Example
2:00 AM
Configuration
Flash
Stratix 6000 /
8000 / 5700
IP Address
EtherNet/IP
Automatic Device Configuration (ADC) is another productivity enhancing feature available with Studio 5000 software and PowerFlex 525 drives. This feature,
enabled by EtherNet/IP, allows a Logix controller to automatically detect a replaced PowerFlex 525 drive and download firmware and all configuration parameters, minimizing the need for manual reconfiguration.
Only PowerFlex drives with embedded EtherNet/IP networking can help reduce maintenance time and increase productivity with Automatic Device Configuration.
Helps save the user time and money by reducing downtime

24. Reduce Downtime with Automatic Device Configuration
Topologies
ADC
Automatic assignment of EtherNet/IP address
Manually load EtherNet/IP
Competitive controller No
Required
Stratix 2000
Yes
Stratix 5700, 6000, 8000
DLR
Note that 6000 and 8000 switches work as well as 5700
Only drives from Rockwell Automation have this capability

25. Embedded EtherNet/IP & Dual Port Card
Dual port EtherNet/IP provides an additional networking solution that can simplify installation and lower costs associated with switches
Dual port card provides DLR (device level ring) functionality
Maximum recommended number of nodes in a DLR network is 50
When dual port card is installed, embedded single port still available for drive programming
Drive does not act as e-tap

26. Datalinks PowerFlex 525 drives provide 8 datalinks:
4 in and 4 out
Ease of programming by allowing drives to transfer any parameter values to controllers
Reduces programming time by eliminating the need to write a message
Any parameter can be a datalink, e.g. What is my output current? What is instantaneous power consumption?
A Datalink is a mechanism used by PowerFlex drives to transfer data to and from the controller. Datalinks allow a drive parameter value to be read or written to without using an Explicit Message. When enabled, each Datalink occupies two 16-bit words in a PLC-5, SLC 500 or MicroLogix 1100/1400 controller.
When you use a Datalink to change a value, the value is stored in volatile memory and lost when the drive loses power. So use Datalinks when you need to change a value of a parameter frequently.
Information is always accessible to operator
Show picture of AOP with Datalinks area circled
4 in 4 out
Why Datalinks? Ease of programming
No message instruction required
What is output current in controller? If I wanted that I would have to put it in my ladder logic and would always message to the drive reduced operator coding time, etc
Frequency of update—Scott miles
Can use any parameter as a drive as a datalink
Reduces programming time
Get information use instant power consumptionas a datalink—always available to operator in controller

27. Safety
Help protect your personnel and assets with standard embedded Safe Torque-Off
Reduce wiring and installation space with embedded safety
Helps with faster start ups and reduces wear on motor assets
Provides safety rating up to and including SIL2/PLd Cat 3

28. Energy Savings
Energy saving features help reduce energy consumption and increase efficiency
Economizer mode in sensorless vector control adjusts to reduce energy consumption while meeting the demands of the application
Measures power consumption
Optimizes current output
Delivers reduction in energy consumption
Energy parameters deliver data on energy usage and can help monitor health of assets
Replace traditional flow control with variable frequency drives
Energy savings tracking parameters
Monitor and report energy usage data and provide that information in a standard format to help develop and manage an energy strategy for your operations.

29. Energy Savings Calculators
Calculate potential energy savings with fan and pump energy savings tools
Multiple languages
Multiple currencies
Compare conventional flow control methods with PowerFlex drives
iOS and Android apps
On the web:

30. EMC Solutions Standard offering for embedded EMC filtering
Single phase V
Three phase V
Optional external filter for all voltages
Foot print “piggy back” style for frame A, B and C drives
EN 55011
Class B
Housing, trades and light Industries
Class A Group 1
Industrial environment
Class A Group 2
EN/IEC
Category C1
First environment
Home and Office
Category C2
Category C3
Second environment
Industrial
Integral -
10 meters
20 meters
External
30 meters
100 meters

31. PowerFlex 525 Inputs & Outputs
7 Digital Input (6 Programmable)
2 Digital Output
2 Analog Input
1 Analog Output
2 Relay Output (1 Form A , 1 Form B)

32. Multi-Drive Mode Configuration
Connect up to five PowerFlex 525 AC drives using one node of EtherNet/IP or DeviceNet network
Requires one drive on either EtherNet/IP or DeviceNet as RS-485/DSI master
Up to four additional drives can be added on the RS-485/DSI network as slaves
EtherNet/IP or DeviceNet
DSI
Up to 5 drives
on 1 mode
Copyright © 2007 Rockwell Automation, Inc. All rights reserved.

33. PowerFlex 525 Packaged Drives Pre-Engineered FasTrac Packaged Drives
Designed to meet demand for space savings, application flexibility and reliability
Provide you with a ready-to-install solution for NEMA 1 & NEMA 12
Pre-engineered to ensure design integrity and quick delivery.
Packaged options support complete PowerFlex 525 power range and communications
Catalog code 24B

34. PowerFlex 525 Packaged Drives Enclosure Types
IP20 NEMA/UL Type 1
IP54 NEMA/UL Type 12
Design flexibility to meet your environmental and application needs

35. Worldwide Certifications
UL 508C
ATEX
cUL508C
EN 50495
SEMI-F47
REACH
GOST-R CE
Marine: RINA Rules
Low Voltage: EN
Machinery Safety: EN60204:2006
ACS 156 (2003 build. code)
EMC: IEC : Am1:2011
RoHS
C-Tick
KCC
EN (1996 with A.11, 2000)
TUV
SIL3: EN 62061:2005 /IEC / EN :2007
Cat 3 / PLd: EN ISO :2008
Meets Worldwide Standards

36. PowerFlex 525 on the Web
View online at:

37. Thank you