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Published byHilary Barrett Modified over 9 years ago
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Elements/Media t Types t Comparison t Which one do I use? t Construction t Testing
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Types t Cellulose t Fiberglass t Wire Mesh t Water Removal
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Cellulose t Phenolic resins hold pleat shape after curing t Not recommended for HWCF t Difficult to achieve < 5 micron removal due to large fiber size t Old technology, commodity type of element
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Cellulose t Denoted by a “C” - (10C) t Phenolic resins hold pleat shape after curing t Not recommended for HWCF t Difficult to achieve < 5 micron removal due to large fiber size t Old technology, commodity type of element
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Wire Mesh t Stainless steel t Cleanable media with some % loss of life t Difficult to clean elements rated below 40 micron t Rated as mesh size or micron size pore 200 mesh = 74W (74 micron)
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Element Cleaning 1)Remove external build- up with cleaning fluid in separate tank 2)Immerse element for 30 minutes in cleaning fluid 3)Flush opposite direction as oil flow with water & air
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Element Cleaning 4)Continue to flush with air only 5)Immerse in ISO-Propyl -Alcohol to remove remaining water particle 6)Air dry element and package for future use
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Fiberglass t Latest technology for solid particle removal t High efficiency “absolute” rated t High dirt holding capacity
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Fiberglass t Latest technology for solid particle removal t Microglass III is our current version t Denoted by a “Q” - (10Q)
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MicroGlass III t Dual Layer construction Upstream Support Mesh Micro-glass Capacity Layer Micro-glass Efficiency Layer Polyester Spun-bonded Support Layer Downstream Support Mesh Support Core
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MicroGlass III t Dual Layer construction Capacity Layer High Loft –Void Volume –Protects Efficiency Layer Typical capacity layer (100x)
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MicroGlass III t Dual Layer construction Membrane Efficiency Layer Ultrathin.007” –Increased Filtration Area Laminated to Support Scrim –Fixed Pore Size Typical efficiency layer (100x)
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MicroGlass III vs. II t Equivalent Efficiency t Equal or Greater Dirt Holding Capacity t Much Lower Clean Pressure Drop Lower Energy Consumption Lower stress on filter construction Less chance of bypass in cold conditions Opportunity to upgrade to higher efficiency
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MicroGlass III vs. II Tested Per ISO 16889 to 4 bar (60 PSID) 114LPM (30 GPM) 10mg/L BUGL
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MicroGlass III vs. II Tested Per ISO 3968
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MicroGlass III vs. II Tested Per ISO 16889 to 4 bar (60 PSID) 114LPM (30 GPM) 10mg/L BUGL
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MicroGlass III vs. II Tested Per ISO 3968
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MicroGlass III vs. II Tested Per ISO 16889 to 4 bar (60 PSID) 114LPM (30 GPM) 10mg/L BUGL
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MicroGlass III vs. II Tested Per ISO 3968
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MicroGlass III vs. Competition Tested Per ISO 16889 to 6.8 bar(100 PSID) 114LPM (30 GPM) 10mg/L BUGL January 8, 2001
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MicroGlass III vs. Competition Tested Per ISO 16889 to 100 psid 114LPM (30 GPM) 10mg/L BUGL January 8, 2001 ß = 75ß = 200ß = 75ß = 200
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MicroGlass III vs. Competition Tested Per ISO 3968 January 8, 2001
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Comparison
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Ecoglass II t Line of non-metallic filter elements meeting ecological demands for longer life and reduced disposal. t Up to 60% less disposal volume. t Par-Fit designs that do not require customer retrofit, or relocation of bypass valves which compromises performance.
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ECOGLASS II CONSTRUCTION POLYESTER UPSTREAM SUPPORT MESH MICROGLASS CAPACITY LAYER MICROGLASS EFFICIENCY LAYER POLYESTER SPUNBONDED SUPPORT LAYER POLYESTER DOWNSTREAM SUPPORT MESH POLYESTER SPUNBONDED SUPPORT BANDS PERMANENT SUPPORT CORE
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ENDCAPS t FIBER FILLED NYLON 6/12 t HEAT AND CHEMICAL RESISTANT t DIMENSIONALLY STABLE-LOWER COEFICIENT OF EXPANSION AND CONTRACTION THAN ALUMINUM t ORING GLAND IS MACHINED TO EXACT DIMENSIONS TO ENSURE SEAL INTEGRITY
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ADHESIVE t ENGINEERED POLYURETHANE - HEAT AND CHEMICAL RESISTANT t LOW HEAT CURE - THE ADHESIVE DOES NOT WICK OUT OF THE ENDCAPS OR THE SEAM
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PERMANENT CORE t NICKEL PLATED FOR CORROSION RESISTANCE t PLATING DOES NOT LEACH OUT INTO FLUIDS WITH HIGH WATER CONTENT - THIS HAS BEEN A PROBLEM WITH OTHER PLATING - I.E. ZINC DICHROMATE
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Par-Gel t Small amounts of water t Removes free water only t Low flow density
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Par-Gel New pleat before absorption Used pleat swelled from water retention
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Par-Fit t Must compare efficiency, dirt capacity, and pressure loss at the same micron size
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Price-Per-Gram Element A Price: $20.00 Dirt capacity: 5 grams Price-per-gram: $4.00 Element B $30.00 10 grams $3.00
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Multi-pass Test t To compare tests Flow Rate Terminal Pressure Injection rate Concentration Element size Contaminant type
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