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World Trends in EWP Presentation to Joint ECE Timber Committee & FAO European Forestry Commission October 10, 2000 Rome, Italy Al Schuler – USDA Forest Service Craig Adair – APA – The Engineered Wood Association Ed Elias – APA – The Engineered Wood Association
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1.Definition of EWP 2.Compare/contrast world demand/end use applications 3.Demand drivers and outlook for next few years Outline
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1. EWP Definitions 1. Structural Composite Lumber (SCL) –Laminated Veneer Lumber (LVL) –Parallel Strand Lumber (PSL) –Oriented Strand Lumber (OSL) 2. Wood I-Beams 3. Glued Laminated Timber (Glulam)
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2. World Demand Trends for EWP EWP versus conventional wood products Compare & contrast demand in North America vs Europe vs Asia Why the major differences??
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Consumption of sawnwood, wood based panels, and EWPs in Europe, NA, and Japan Million cubic meters 1999 data EWP still a small market Source: APA,2000 & Timber database,2000
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Regional EWP Markets LVL, GlulamI-Beams 1999 Consumption Glulam is the only universally used EWP LVL & I-beams geared to NA Source: APA 2000 & Jaakko Poyry 2000
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Wood frame construction NA consumes the majority of EWPs to frame their homes To date, little used in nonresidential/commercial construction Source: APA 2000 & Jaakko Poyry 2000
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I-beam production Million linear meters Most of the I-beams used in Residential flooring applications Source: APA 2000
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LVL end uses North America - LVL used in I-beams primarily Europe – main uses are engineered constructions/nonresidential buildings Japan/Asia Pacific – main uses are furniture and other decorative/non structural applications Market Share Sources; APA 2000 & Jaakko Poyry 2000
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North American EWP Markets NewNonres.Renovation HomesBuildingsExport/Other Glulam 52%38%10% =100% I-beams83% 7%10% =100% SCL*60%20%20% =100% * Structural composite lumber products not used to make I-joists.
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Engineered Wood Products In 1998, 8.6% of all lumber-like products* used in new home construction in North America were EWP * Lumber products only. Panels excluded. Beams Floor Joists Roof Rafters Window/Door Headers
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Glulam consumption versus imports 1000 cubic meters Glulam is the only EWP that is heavily traded internationally Trade is from NA and Europe to Japan Source: APA 2000, Jaako Poyry 2000, & Japan Customs Bureau 2000
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3. Outlook
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Why Have Engineered Wood Products Grown??? Environmental issues & trade restrictions Fewer & smaller logs, higher log prices & Continued commodity price swings Builders like the results – better value Source: APA – The Engineered Wood Association
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Demand Drivers for EWP’s Changing Fiber Supply leads to Fiber Cost Increases Lots of focus on U.S. experience, but we are seeing Similar fiber Restrictions all over the world 1.Canada – reduced AAC in BC and eastern Canada 2.South America – rain forest harvest restrictions 3.China – recent harvest and wood use restrictions 4.Malaysia – harvest restrictions on tropical hardwoods 5.Russia – infrastructure problems reduce harvest potential
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U.S. Experience :Total Timber Harvest - Public & Private - Washington & Oregon Million cubic meters - 50% Source: USFS ( PNW –RB - 231, May 2000) “Spotted Owl Effect” Two major impacts: Total harvest down 50% Private share now about 78% Court ordered harvest restrictions on Federal lands Public Private
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EWP give higher yields from the log – that means less waste and lower manufacturing cost Final product yield (%) Source: Forintek, TJ MacMillan, USDA FS
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Efficiency Advantages – EWPs Fiber Savings in U.S. Housing Conventional Floor System 1700 lineal feet (531 meters) lumber/house With 1.3 million single family houses, 8.25 million cubic meters wood fiber/yr. I-beam system 50% savings in wood fiber (Spelter, 1997 FPL GTR 99) 19.2 “ (48.75 cm) on center, LVL flange, same subfloor thickness, OSB web) Save 4 million cubic meters wood fiber/year
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Demand Drivers for EWP’s Builders/customers like the product due to Better Quality and less Price Volatility
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I-Joist & 2x10 Lumber Prices PRICE PER METER & PRICE SPREADS I-Joist 2 x 10 9-1/2” I-Joist, 6-city delivered average 2 x 10 No. 2 & Btr. Southern Pine,KD, 14’, Westside, mill price Source: Random Le n gths Publications and Engineered Wood Trends Builders wanted higher quality and stable prices. $2.85$2.33 $2.62 $2.26
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Demand Drivers for EWP’s Demographics – aging population favors labor saving construction techniques
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An Older America – Implications for Building Materials Distribution of Population By Age Group (%) Prime House Buying Age Group Framing Crew Labor Pool Source: U S Bureau of Census Japan’s & Europe’s demographics are worse
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Labor Saving Efficiencies Examples ApplicationsConventionalEWP Solution Solution 1.Garage Door Headers two 2x10’s nailed together one LVL beam 2.Floor System conventional floor I-Joist system with 80 with 133 pieces pieces (40% less) 3.Carrying Beams three or four 2x12’s nailed one 3 ½” (8.9 cm) LVL beam one Parallam beam 4.Roof Trussmetal plate wood truss with metal plate wood truss system with conventional lumber chords MSR chords(25% less lumber)
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Factory built homes and use of prefab (engineered)components gain share from “stick-built” construction. Source: Automated Builder Production Builders/ Site Built Panelized Modular HUD Code Note: These estimates are slightly higher than U.S. Census estimates because they include production for export Factory built homes use more EWPs
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EWP’s Plants in North America Source: APA Number of plants Number of plants has doubled, and average plant size is larger today
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North America EWP Growth 1000 cubic meters Immediate growth – substitute for wide lumber (2x10’s) in residential markets Longer term – substitute for lumber and non wood products in all structural applications both residential and nonresidential/commercial markets Source: APA 2000 LVL I-beams Glulam
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European glulam production Thousand cubic meters Growth driven by interest in timber frame construction And export opportunities (Primarily to Japan) Source: Jaakko Poyry 2000
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Global Glulam Production Thousand cubic meters Source; R. Taylor & Assoc. Wood Markets Monthly, Sept. 2000
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Global LVL Production Thousand cubic meters Source: R. Taylor & Assoc., Wood Markets Monthly, Sept. 2000
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Global I-beam Production 1000 cubic meters Source: R. Taylor & Assoc., wood Markets Monthly, Sept. 2000
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“Product Life Cycle” Competition, new technology, and changing resource driving trends to EWP Product Life Cycle Develop. Expansion Rapid GrowthMature Decline Plastic Lumber GFB, OSL, PSL* LVL, I - beams MDF OSB PB Laminated Lumber(glulam) Industrial Plywood Plywood Lumber Strawboard Source : USFS Market share Time Horizon *GFB – gypsum fiberboard OSL – oriented strand lumber PSL – parallel strand lumber
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Adding capacity too quickly easy to do with new markets Potential Problems for EWPs
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MSR Premiums Shrink as Production Soars Premium to #1&2 Source: Random Lengths, MSR Lbr. Producer’s Council Million BF
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Future Fiber Supply Uncertain??? EWPs offer additional flexibility to use whatever fiber is available Why?? Here are two reasons!!!! > New conversion systems focused on small log resource e.g. flaking machines for SCL (LVL, OSL, PSL) > New resin technology/systems let us use more species
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Facts: 1.We don’t use the majority of the species available to us 2. Now, old growth is becoming “off limits” 3.Plantation forests offer opportunities to grow “pulpwood” size trees in a fraction of the time required to grow “conventional size” fiber 4. EWPs technology allows us to use a wider range of available fiber
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