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NVH Category NVH Characteristic Frequency (Hz) Ride < 5

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Presentation on theme: "NVH Category NVH Characteristic Frequency (Hz) Ride < 5"— Presentation transcript:

1 NVH Category NVH Characteristic Frequency (Hz) Ride < 5
Steady State Frequency Response Ride < 5 Shake Boom Moan Structural Borne Noise 150 – 500 Air Borne Noise > 500 Transient Response Harshness

2 Single Degree of Freedom
Control by Dynamic Stiffness Mass Damping Isolation Region fn * fn

3 Dynamic Stiffness Dynamic Stiffness: (K - m ω2) – j C ω
(K - m ω2)2 + (C ω)2 Mass M ω = 2* π*f f is the frequency Stiffness K Damping C

4 Pure Tone Sound at a single frequency Sound Pressure dB dBA
Objective measurement dB Logarithmic of sound pressure dBA A-Weighted to adjust for ear sensitivity

5 Human Sensitivity More constant across frequency range with velocity
Hearing range 20 – 2000 Hz Depends on overall level Sound at one frequency may mask by other frequencies Depends on age, sex and other factors

6 Tactile Response Subjective-Objective
Acceleration Frequency SR = 6 SR = 5

7 Tactile Response Subjective-Objective (2)
Velocity Frequency SR = 6 SR = 5

8 Sound Pressure Level and A Weighting

9 NVH Classification Operating Condition Subjective Evaluation
Idle, Low Speed, Cruising, POT, WOT Subjective Evaluation Shake, Boom, Noise, Harshness Objective Measurement Sound Pressure, Acceleration Frequency Range Source Powertrain, Road, Exhaust

10 NVH Subjective Rating Most Targets No Sale

11 NVH Objectives Assess vehicle responses relative to design targets:
Tactile responses Seat track Steering column Toe pan Acoustic responses Driver’s ear Front Passenger’s ear Rear passenger’s ear

12 Shake 5 – 40 Hz Idle Shake Isolated Road Shake Rough Road Shake
Smooth Road Shake Wheel/Tire Imbalance Tire Force Variation

13 Design For Shake Body vertical, lateral bending and torsion modes
Front end bending and torsion modes Front floor modes Steering column modes Seat modes Avoid stickiness of the shock and CV joints that causes high force input and resonance in smooth road shake

14 Design For Shake (2) Mode separation and mode shape management of engine bounce, roll, pitch and yaw rigid body modes

15 Boom Hz Idle Boom Isolated Road Boom Rough Road Boom

16 Body Design for Boom 1st and 2nd fore-aft acoustic modes
Body 1st and 2nd order vertical bending Front floor vertical bending Dash panel fore-aft bending Quarter panel bending Fuel tank bounce Spare tire tub bounce Decklid, liftgate or lower back panel pumping

17 Structural Borne Noise
Hz Powertrain Noise Rough Road Noise Gear Whine

18 Design For Noise Most of the vibration energy imparted to the vehicle is below 150 Hz. Below 150 Hz: Body structure is important for controlling noise and vibration Lack of structure usually results in costly design and tooling changes Above 150 Hz: Can be resolved with relatively simple structure modifications, such as bead patterns, or damping treatments.

19 Design For Noise (2) Powertrain Bending Isolation
Powertrain Bracket Isolation

20 Modal Chart CHASSIS/POWERTRAIN MODES BODY/ACOUSTIC MODES
Suspension Hop and Tramp Modes Ride Modes Suspension Longitudinal Modes Powertrain Modes Exhaust Modes 5 10 15 20 25 30 35 40 45 50 Hz BODY/ACOUSTIC MODES Body First Torsion (25Hz) Steering Column First Vertical Bending (29Hz) Body First Bending (22Hz) First F/A Acoustic Modes (48Hz) 5 10 15 20 25 30 35 40 45 50 Hz EXCITATION SOURCES Inherent Excitations (General Road Spectrum, Reciprocating Unbalance, Gas Torque, etc.) Process Variation Excitations (Engine, Driveline, Accessory, Wheel/Tire Unbalances) V8 Idle ( RPM) Hot Cold First Order Wheel/Tire Unbalance (5-75MPH) 5 10 15 20 25 30 35 40 45 50 Hz

21 Body-in-White Targets
Static Stiffness Bending Torsion Normal Modes Vertical bending Lateral bending

22 Trimmed Body Targets Normal Modes Vertical bending Torsion
Lateral bending Front end bending Front end torsion

23 Instrument Panel/Column Targets
Normal Modes Vertical bending Lateral bending

24 Seat Targets Normal Modes Different row may have different target
On Bedplate Fore aft Lateral In Vehicle Different row may have different target

25 Idle Load

26 Idle Torque r h Pbore Pcrank mrecip arecip L

27 Piston Displacement r h Pbore Pcrank mrecip arecip L

28 Trigonometric Derivatives
r h Pbore Pcrank mrecip recip L

29 Piston Velocity r h Pbore Pcrank mrecip arecip L

30 Piston Acceleration r h Pbore Pcrank mrecip arecip L

31 Smooth Road Shake

32 Wheel/Tire Imbalance Definition
Simulation Shake caused by the unbalanced inertia forces from the high speed rotation of the unbalanced wheel in vehicle cruising Load 1.0 oz-inch (Sensitivity) unbalanced force at the spindles Both vertical and fore-aft loads with vertical load trailing fore-aft load by 90 degrees Applications Front wheel in-phase, Front wheel out-of-phase, Rear wheel in-phase and Rear wheel out-of-phase

33 Wheel/Tire Imbalance Calculation
F = mr2 F is imbalance Force (N) m is imbalance mass (Mg) r is imbalance radius (mm)  is rotation speed (rad/sec) F = 1.0 oz-in = 1.0 * 28.3 * 10-6 (Mg/oz) * 25.4 (mm/inch) * 4 * 2 * f2 = * f2 (N) f is frequency (cycles/sec)

34 Wheel/Tire Imbalance Speed Map
The wheel/tire speed map (frequency v.s. vehicle speed) is dependent on the wheel/tire size, the wheel/tire stiffness and the payload V = 2 * π * Tire Effective Radius * Frequency However, the Frequency/Vehicle Speed(MPH) is typically around 0.2 Based on the above assumption, the frequency range of interest from 25 MPH to 125 MPH is 5 Hz to 25 Hz

35 Tire Force Variation Definition
Simulation Shake caused by the variation of the radial stiffness of the tires Load 1.0 lbf (Sensitivity) variation force at the spindles Vertical load only Applications Front wheel in-phase, Front wheel out-of-phase, Rear wheel in-phase and Rear wheel out-of-phase

36 Tire Force Variation Speed Map
The wheel/tire speed map (frequency v.s. vehicle speed) is dependent on the wheel/tire size, the wheel/tire stiffness and the payload V = 2 * π * Tire Effective Radius * Frequency However, the Frequency/Vehicle Speed(MPH) is typically around 0.2 Based on the above assumption, the frequency ranges of interest from 25 MPH to 125 MPH are First Order : 5 Hz to 25 Hz Second Order : 10 Hz to 50 Hz

37 Rough Road Noise

38 Spatial PSD Road Profile
Spatial Frequency ( Cycles / mm) Wave number 1 / wavelength PSD Amplitude (mm^2 / (cycles / mm)) Power Regression Analysis (Y = * X )


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