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PROJECT 100. PROJECT 100 DESIGNED TO BE: Cost Effective Compact Strong Simple Light Reliable.

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Presentation on theme: "PROJECT 100. PROJECT 100 DESIGNED TO BE: Cost Effective Compact Strong Simple Light Reliable."— Presentation transcript:

1 PROJECT 100

2 PROJECT 100 DESIGNED TO BE: Cost Effective Compact Strong Simple Light Reliable

3 PROJECT 100 THE IDEAS THAT GUIDE THE PROJECT : Up to 30% less Components Up to 50% less Welding Up to 25% less Assembly Time Up to 20% less Weight * * * * * : compare to A.V. model 703

4 PROJECT 100 Less components -30% compare AV 703 Less welding -50% compare AV 703 Friendly assembly (higher tollerance accepted) -25% time to assembly compare AV 703 Less bending Less machining Simplified structure Simplified hydraulics No electric components HOW DO WE ACHIEVE THAT

5 PROJECT 100 100 SERIES ADVANTAGES USE OF SHAPED TUBES Stabilizer beam Column Main boom Base tube Stabilizer beam

6 PROJECT 100 100 SERIES ADVANTAGES STABILIZERS Standard Articulated Crane 100 Series crane Only one weld Many parts must be welded

7 PROJECT 100 100 SERIES ADVANTAGES STABILIZER BEAM SECTION Standard Articulated Crane 100 Series Crane Made of one piece Made of two pieces bending welding

8 PROJECT 100 100 SERIES ADVANTAGES BASE Standard Articulated Crane 100 Series Crane Simplified base Many parts and renforcement plates

9 PROJECT 100 100 SERIES ADVANTAGES BASE WEIGHT Standard Articulated Crane 100 Series Crane AV 703 96kg 103 73kg -24%

10 PROJECT 100 100 SERIES ADVANTAGES BASE TUBE SECTION Standard Articulated Crane 100 Series Crane Made of 1 piece Made of 3 pieces bending welding

11 PROJECT 100 100 SERIES ADVANTAGES COLUMN 100 Series Crane Pinion mounted to the column by a pin Pinion welded to the column Standard Articulated Crane

12 PROJECT 100 100 SERIES ADVANTAGES COLUMN WEIGHT Standard Articulated Crane 100 Series Crane 103 32kg -39% AV 703 52kg

13 PROJECT 100 Made of two pieces 100 SERIES ADVANTAGES COLUMN’S SECTION Made of one piece bending welding Standard Articulated Crane 100 Series Crane

14 PROJECT 100 100 SERIES ADVANTAGES 2 ND BOOM Offset box Standard Articulated Crane 100 Series Crane

15 PROJECT 100 100 SERIES ADVANTAGES 2 ND BOOM – TORSIONAL EFFECT Absence of torsional effect The load applied to the boom creates a torsional effect on the crane’s structure Standard Articulated Crane 100 Series Crane

16 PROJECT 100 100 SERIES ADVANTAGES 2 ND BOOM - WEIGHT 103 32kg -24% AV 703 42kg Standard Articulated Crane 100 Series Crane

17 PROJECT 100 100 SERIES ADVANTAGES MAIN BOOM Simplified main boom Many parts and reinforcement plates Machining needs Standard Articulated Crane 100 Series Crane

18 PROJECT 100 100 SERIES ADVANTAGES MAIN BOOM - WEIGHT 103 27kg -40% AV 703 45kg Standard Articulated Crane 100 Series Crane

19 PROJECT 100 100 SERIES ADVANTAGES MAIN BOOM’S SECTION Made of two pieces Made of one piece bending welding Standard Articulated Crane 100 Series Crane

20 PROJECT 100 100 SERIES ADVANTAGES 2 ND BOOM – COMPACT DIMENSIONS The absence of the offset makes the boom more compact Standard Articulated Crane 100 Series Crane

21 PROJECT 100 100 SERIES ADVANTAGES COMPACT DIMENSIONS Thanks to the compact structure, the installation space is reduced -36% Standard Articulated Crane 100 Series Crane

22 PROJECT 100 100 SERIES ADVANTAGES COMPACT DIMENSIONS Thanks to the compact structure it’s possible to load more cranes inside a container 22 CRANES IN A 40 FT. CONTAINER Standard Articulated Crane 100 Series Crane 105 – 10 cranes per 20 ft container - 20 cranes per 40 ft. container 108 – 8/9 cranes per 20 ft container, 19/20 cranes per 40 ft. container 28 CRANES IN A 40 FT. CONTAINER

23 PROJECT 100 STOP 100 SERIES ADVANTAGES NO ELECTRIC COMPONENTS Standard Articulated Crane 100 Series Crane The emergency stop is made by a function of the valve bank An electric emergency button stops the crane

24 PROJECT 100 Project 100, crane works with low hydraulic pressure. Maximum pressure around 200 bar. Advantage on the circuit of the crane: - only gear pump needed; - less stress on piping, fitting, cylinder seal; - less heating; - less stress on gear box and engine; 100 SERIES ADVANTAGES LOW HYDRAULIC PRESSURE

25 PROJECT 100 100 SERIES ADVANTAGES SAFETY VALVES ON CYLINDERS In line safety valves Safety valve flanged on cylinders Standard Articulated Crane100 Series Crane

26 PROJECT 100 100 SERIES ADVANTAGES TOTAL WEIGHT 703/3S = 540 KG 103/3S = 420 KG - 23%

27 PROJECT 100 103 Lifting Moment: 2.6 t.m. Version: 2S and 3S Weight: 390 kg (2S), 420 kg (3S) TODAY

28 PROJECT 100 Lifting Moment: 4.3 t.m. Version: 1S, 2S and 3S Weight: 630 kg (1S), 680 kg (2S), 725 kg (3S) 105 TODAY

29 PROJECT 100 Lifting Moment: 7.6 t.m. Version: 1S, 2S and 3S Weight: 810 kg (1S), 870 kg (2S), 930 kg (3S) 108 TODAY

30 PROJECT 100 Lifting Moment: 9.6 t.m. Version: 1S, 2S and 3S Weight: 1000 kg(1S), 1100 kg(2S), 1200 kg(3S) 111 COMING

31 PROJECT 100 Lifting Moment: 14 t.m. Version: 1S, 2S and 3S 115 COMING

32 PROJECT 100 103

33 PROJECT 100 103 AGAINST COMPETITORS Up to 56% narrower than the competition Up to 33% lighter than the competition Up to 12% more capacity than the competition Over 26% less expensive than A.V. model 703; * * * * *

34 PROJECT 100 103 In production since: May 2007 Over 450 units ordered GREAT MARKET RESPONSE !

35 PROJECT 100 100 SERIES Model Lifting Capacity Min. Truck GVW 1032.6 Tm3.5 T 1054.3 Tm5.0 T 1087.6 Tm8.0 T 1119.6 Tm12.0 T 11514 Tm13.0 T

36 PROJECT 100 100 SERIES ModelAvailability 103Now! 105Now! 108Now! 111Early-2010 115Mid-2010

37 PROJECT 100 POSSIBLE DEVELOPMENTS IDEAL RANGE FOR LOCAL ASSEMBLY - Less skilled personnel required; -Less components; -Valves preset; -Easy Final Test -Simple circuit;

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