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WOW Project Review Friday 2 nd October 2009 Chemistry
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Introduction Degradation –Bacterial degradation of lignin. Assay and bio-prospecting Extractions –Improvements and alternative methods Analysis –Identification of compounds Materials –Uses and potential markets of breakdown products Other –Links to electrospinning, biocomposites 2
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Summary-last review 1.Determine suitable methods for extraction of degrading straw, using both aqueous and organic solvents. 2.Identify (from literature search) and subsequent training / obtaining of suitable equipment for analysis of extracts. 3.Develop characterisation methods for extracts based on literature protocols, in particular, looking at MALDI, GC-MS & LC-MS. 4.Develop synthetic methods for materials from potential / model breakdown products. 5.Use crude breakdown mixture to produce material based on 4. 6.Set up large scale (20 L) reactor 3
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Degradation
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Lignin is a major component of plant cell walls peroxidases laccases Lignin-degrading microbes Bacterial aromatic degraders
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Fluorescent Assay for Lignin Degradation Time dependence (0-2 hr) Non-degraders Assay can distinguish degraders from non-degraders: Paper Submitted to Molecular Biosystems
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Specificity of bacterial lignin degraders towards MWL from pine, wheat straw & miscanthus: Rhodococcus RHA1 not selective Nocardia autotrophica shows selectivity for pine lignin Continuous UV-VIS Assay using Nitrated Lignin Time dependence (0-20 min) Distinguishes lignin degraders from non-degraders Paper Submitted to Molecular Biosystems
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Extractions
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Large Scale Extraction 1.5 kg (wet) of P.chrysosporium-degraded straw was extracted using 20 L reactor 12 L of water and 8 L of THF used to extract straw THF was used due to combination of interesting peaks from LTQ analysis and mass recovered in previous trials 9 ExtractMass (g)Percentage of total (wet) Percentage of total (dry) Aqueous156.8810.6%38.6% Organic14.50.98%3.57% Dry Straw235.315.9%57.9% Water content-72.7%-
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Hexane Extraction Recent research suggests that hexane can be used to extract triglycerides and fatty acids from straw. 1 Straw placed in soxhlet and extracted with hexane (200 mL) for 24 h. Fatty acid and triglyceride mixture is collected in the distillation flask away from the straw 10 1 I. M. G. Lopes, M. G. Bernado-Gil, Eur. J. Lipid. Sci. Technol., 2005, 107, 12-19
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Hexane Extraction - Results 11 It would appear that a higher content is made available by degradation, but it is unknown to the origin of the material. Straw TypeProcessingExtracted mass / mg% dry mass extracted UntreatedNone801.84 UntreatedWater240.55 UntreatedChopped1001.77 P. ChrysosporiumNone3107.40 P. ChrysosporiumWater400.96 P. ChrysosporiumChopped2305.35
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Analysis
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HPLC traces with time Degrader Pseudomonas putida Non-degrader Bacillus subtilis shows no change
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GC-MS data for small scale lignocellulose degradation trials GC-MS total ion chromatogram with EI ionisation for Rhodococcus RHA1 incubated with wheat straw lignocellulose for 7 days at 30 o C. Mass spectrum of peak at RT 7.02 min, assigned to monosilylated derivative of ketone (1), m/z 268 (M- SiMe 3 )+, 253 (M-SiMe 3 - CH 3 )+.
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Analysis Extracts have been analysed using LTQ-MS at HRI –Separates and detects using UV and MS 15
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Comparison of LTQ data - standards 16 Vanillic Acid
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Aromatic metabolites identified (so far) CompoundLC-MS Retention time (min) LC-MS m/z GC-MS Retention time (min) GC-MS m/z (silylated) Observed with.. 14.29235 MK + 7.02268 M + 253 -CH 3 P. Putida 6hr, 1d, 3d Rhodococcus RHA1 2hr, 4hr Miscanthus & wheat straw 24.56209 MNa + 225 MK + 7.71243 M + 228 -CH 3 P. Putida (straw) 7d Rhodococcus RHA1 Miscanthus 1d, straw 2d 35.25195 MH + 5.27251 M-CH 3 P. Putida 6hr Rhodococcus RHA1 2hr, 6hr Miscanthus only 45.76251 MK + 6.03341 M-CH 3 P. Putida 6hr Rhodococcus RHA1 4hr, 6hr Miscanthus only 59.09169 MH + Rhodococcus RHA1 6hr Miscanthus only
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Ferulic acid. 379 papers in 2008-9 on biological activity alone £1 per 1g Anti-oxidant Active breast cancer, liver cancer Active ingredient in anti-ageing creams / plumping creams Carboxy vanillic acid. 0 papers in 2008-9 Potential use as fine chemical building block. Vanillic acid precursor. Diacid for use in polyesters and polyamides
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Other potential major degradation products- yet to be fully identified from wheat straw Derivative of Gallic acid. Anti-fungal, anti-viral, anti-oxidant. Gallic acid is used in dyes and inks. No current market. Potential in poly-ethers, -ester or -urethanes Vanillic acid precursor? Diacid for use in polyesters and polyamides
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Hexane Extraction - Analysis 20 ProcessDegraded, WaterDegradedUntreated, ChoppedUntreatedDegraded, Chopped FA2a2b3a3b5a5b6a6b7a7b 14:02.190.00 16:020.4924.7012.52100.0042.8833.9816.0946.1038.1927.85 18:03.460.00 18:110.9814.990.00 11.680.00 18:25.337.510.00 20:38.1710.050.00 24.2946.1013.8727.3861.8146.72 20:40.00 19.910.0014.840.0016.20 22:06.428.890.00 16.700.00 23:0/22:20.00 18.870.00 24:05.126.790.00 16.120.00 22:637.8427.0787.480.00
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Materials
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Hexane Extraction - Potential Must be carried out before the water extraction Fatty acids have potential applications in: –Soaps, personal care, perfumes –Polymeric species (e.g. plastics, rubber) –Lubricants, cleaners, coatings –Fatty acid derivatives (e.g. biofuel) –Food and related supplements (e.g. bio oils) Around 7 – 8 % by weight of the dry mass is a significant portion of material 22
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Tungstan mediated fatty acid functionalisation: J. Appl. Poly. Science, In Prep
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Products from Extractions Conversion of ‘model feedstocks’ into polyurethane materials Two initial materials were identified 24 Beneficial effects in atherosclerosis, osteoporosis, diabetes mellitus and certain cancers. Use as dietary supplements / plant extracts has been steadily increasing. Anti-oxidants. Vanillin derivative. Used in fragrances, flavouring. Annual demand for vanillin = 12,000 tons. Natural source = 1200 tons, synthesis = 10,800 tons
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Chrysin: a naturally occurring flavone Polyurethanes from Flavone derivatives: J. Appl. Poly. Science, In Prep
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Polyurethanes from Vanillin derivatives: J. Appl. Poly. Science, In Prep
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Other
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Alternative uses of lignin Filler in biocomposite structures –May promote resin / matrix adhesion between for natural fibres Use in electrospun nanofibres –Solutions not ideal for electrospinning –Potential to be co-spun with other polymers (e.g. PVOH) –Degradation products may have beneficial anti-oxidant properties which can be incorporated 28 A (DoE) approach to material properties of electrospun nanofibres. SR Coles, AJ Clark, K Kirwan et al. J. Appl. Poly. Science, 2009 Accepted
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Future work Biodegradation Isolation and purification of degradation enzymes from bacteria. Analysis Continued identification of novel lignin degradation products. Preparation of LC-MS standards for unambiguous identification. Materials Identification of molecules for further study. Scale up of chosen molecules (synthesis) Identification of potential industrial partners (medical / cosmetic ?). Evaluation of estolides as lubricants (Fuchs). Evaluation as novel fatty amides as additives in paints (Akzo Nobel). Evaluation of vanillin and flavone polymers for anti-oxidant / UV stability. Preparation of materials from gallic acid, ferulic acid derivatives. Other Evaluation of lignin incorporation in electrospun fibres and composites.
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