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A presentation of OSI Software, Inc. and Dow Reichhold Specialty Latex, LLC Copyright © 2004. All rights reserved. Product Collaboration using ProcessPoint at Dow Reichhold Specialty Latex
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Outline Dow Reichhold Specialty Latex ProcessPoint Drivers Project Scope Anticipated Benefits Summary
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Dow Reichhold Specialty Latex 50/50 joint venture of The Dow Chemical Company and Reichhold, Inc. (DRSL) Formed in January 2002 World’s largest producer of specialty latex Develops customized technologies & products Innovation is a critical success factor for DRSL
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Locations Headquarters and Research & Development oResearch Triangle Park, NC Primary Manufacturing Locations oCheswold, Delaware oKensington, Georgia Other Manufacturing omany other locations in North America, Europe Latin America, Asia/Pacific Region
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Products Polymer Types oStyrene Butadiene oNitriles oAcrylates oSpecialty Co-Polymers
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Applications Adhesives Packaging Construction Gloves Nonwovens and Textiles Performance Resins Specialty Paper Latex Modified Concrete
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Drivers for ProcessPoint Global R&D, Manufacturing and Sales Challenges of bringing systems together from Reichhold and Dow Chemical Recipe management in general oManagement of change for existing products Product innovation management oSpeed to market for new products
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Innovation Process Lab Pilot Plant Validation Commercialization New product concept Create ProcessPoint General Recipe Scale-up, pilot & lab Validate design and update General Recipe Scale-up, plant & lab Validate design and update General Recipe Manufacture for Customer
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Project Team Management Support oVP of Technology – creates recipes oVP of Manufacturing – uses recipes Core oManufacturing oResearch & Development oEnvironmental, Health & Safety oProcess Engineering Other Team Members oFinance, Purchasing, Pilot Plant
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Key Requirements “One version of the truth” through global database oAcross departments & geographical locations Facilitate company-wide collaboration Flexible recipe development & management oKey ingredients, activity based descriptions Searchable recipe database oLegacy data was in Excel, difficult to manage Management of change oAudit trail, Electronic approvals, Versioning Security of intellectual capital
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Other Factors in Selection of ProcessPoint ISA S88 General Recipe Standard Raw material management Role based views using Display Templates oInternal & customer Flexibility for future uses of software oProduct marketing, customer management Positive experience with OSIsoft oUsing PI software at manufacturing sites
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Project Scope Raw Materials oproperties Intermediates & Products oProperties oFormula oProcedures Final Products oKey properties oPackaging data
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Project Scope – Raw Materials Each vendor raw material specification is authored, approved & versioned by Purchasing/Technology/EHS Latest specifications accessed in real time by Receiving Personnel to ensure C of A compliance R & D, Manufacturing have real-time access to the most recent approved raw material data and related documents
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Project Scope – Intermediates & Bulk Product Technology oTypical properties oQuality specification limits o“Dry Parts” activity based formula oGeneral recipe composition, procedure, specifications E H & S oHealth, safety and environmental risks oLabeling needs oRegulatory compliance status Manufacturing oProduct scale-up oMaster Recipe
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Project Scope – Packaged Product Package codes Key final product properties Product display templates used by salespeople and customers
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General Tab
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Bill of Material
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Procedure
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Procedure – Stage Details
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Procedure – Step Parameters
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Procedure – Stage Constraints
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Audit Trail with Details Shown
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Sample Role-Based Display
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Include “boiler plate” text Include images and logo Display key data from different sections of product definition
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Sample Role-Based Display
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Anticipated Benefits Enhanced collaboration Improved scale-up practices oFewer errors oReduced time to manufacturing oImproved quality oMetrics on new product development process Improved management of change oSingle authoritative source of data oNetworked application oUser defined displays of data Searchable Data Base
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Search Capabilities
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Summary Product innovation management Raw material, intermediate, bulk product and packaged product management Anticipated improvements oorganizational collaboration oscale-up practices ochange management osearchable data base
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