1. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade1 AIP 67-2901/02 Review LINAC SECTORS 22 AND 23 QE MAGNET POWER SYSTEM UPGRADE Paul Bellomo / Serge Ratkovsky December 6, 2007

2. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade2 RESTATED SCOPE AND MOTIVATIONS Scope on October 31, 2007 Upgrade “QE” magnet power supplies and controllers in LINAC Sectors 22 and 23 Two new “bulk” power supplies and sixteen new “boost” supplies New Ethernet power supply controllers, new zero flux current transductors, new PPS chassis Motivations Equipment more than 20 years old and at end of useful life. Unreliable, lack of available parts will affect future LINAC operations Better short and long-term current stability Interface with new EPICS-based control system for better diagnostics Lower line harmonics, noise, power consumption

3. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade3 CHANGES SINCE 07/10/31 REVIEW Review Topics 1.Downtime length 2.Two to three bulk power supplies 3.Possible purchase of new rack 4.PPS elimination – use magnet covers 5.Commitment of Controls Department to support this effort

4. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade4 1. DOWNTIME LENGTH Original and Present Understandings and Plan IssueOctober 31, 2007 PlanDecember 6, 2007 Plan Downtime10 weeks – 10/1 through 12/15/08 4 weeks – 10/1 through 10/31/08 Build planRefurbish racks and assemble/test in field Purchase new racks and assemble / test in B15

5. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade5 2. TWO TO THREE BULK POWER SUPPLIES Mode / PS TypeSLCLCLS Bulk200A139V25A17V Boost20A17V20A3.7V Change in rating and use of 3 bulk PS: 1. Better match of rating to load (225A – 200A or 25A) in SLC and LCLS modes 2. Less expensive, smaller and COTS

6. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade6 THE EXISTING

7. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade7 THE REVISED BULK PS TOPOLOGY Bulk power supplies were identified as the critical path item if custom designed – COTS desired

8. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade8 CONTROL OF 3 PS DIAGRAM Black items are provided by power supply manufacturer\ Red items are provided by SLAC

9. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade9 3. POSSIBLE NEW RACK PURCHASE The issue is time! A 4 week downtime will not allow for field rack refurbishment, system assembly, and test Two new single bay racks – $4,000 * 2 = $8,000 Cost to refurbish existing racks = 2 racks * 2 techs * 9 days / rack * 1 month / 20 days *$8.5k / month = $15,300 + $500 materials = $15,800 Note: Costs are unburdened and are for comparison purposes only

10. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade10 4. PPS ELIMINATION - USE MAGNET COVERS PPS SystemMagnet Covers EDI: 1engr*0.5mon*$15.1k/mon + 1coord*0.5mon*$10.5k/mon + 1 tech * 0.5day/chassis * 4 chassis* 1mon/20days * $8.5k/mon = $13.7k EDI: Previously completed M & S: 4 chassis * $5k/chassis = $20kM & S: $300*16 = $4.8k Assembly/Install: 1tech*3 days/chassis *4 chassis *1mon/20days * $8.5k/mon = $4.8k Assembly/Install: 16manhours/cover *16 covers $77.50/hour = $19.8k Total cost: $38.5kTotal cost: $24.6k Notes: Costs are unburdened and are shown for comparison purposes Consistency with Sector 20, 21 and 24 magnets

11. December 6, 2007AIP 67-2901/02 P Bellomo - QE Magnet Power System Upgrade11 5. CONTROLS COMMITMENT – LAST SLIDE Network switch purchase needed Soft IOCs exist Programming support to recognize new systems (operating programs, displays, etc already written)

12. Network Switch swh-li22-nw02 EPSC (Q22401) EPSC (Q22601) EPSC (Q22201) EPSC (Q22701) EPSC (Q22501) EPSC( Q22901) EPSC (Q22801) EPSC (Q22301) Terminal Server ts-li22-nw01 EPSC (bulk) EPICS IOC Optional MCOR Bulk Ethernet Linac Sector LI22 Network Block Diagram

13. Network Switch swh-li23-nw02 EPSC (Q23401) EPSC (Q23601) EPSC (Q23201) EPSC (Q23701) EPSC (Q23501) EPSC( Q23901) EPSC (Q23801) EPSC (Q23301) Terminal Server ts-li23-nw01 EPSC (bulk) EPICS IOC Optional MCOR Bulk Ethernet Linac Sector LI23 Network Block Diagram

14. Controls Phase I Soft IOC: Linux box dedicated to magnet ps control (optional) Software –Database –Displays –Software exists to control ps separate as first pass (P. Emma ok). Hardware –Ethernet:: 18 connections (9 per sector) –Terminal Server: 18 connections (9 per sector) –Intra-rack Cables Labor

15. Controls Phase II Software –Database –Displays Hardware –Ethernet: 4 Ethernet connections (2 per sector) –Terminal Server: 2 connections (1 per sector) –2U VME Crate$5000.00 –Evr pmc module$2000.00 –Acromag IP Carrier AVME9670 w/P0$ 700.00 –Hytec ip-8413-adc, +/-10V, 16-bit, 16-chan adc$2000.00 –Acromag ip231-16E +/-10V, 16-bit,16-chan dac$1375.00 –Acromag Trans 200 Transition module$ 275.00 –Intra-rack cables$ 250.00 –Labor$ 500.00 » Total:$