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Interface issues on Super-FRS magnets test at CERN CrYogenic Department in Common System (CSCY) GSI, Darmstadt Yu Xiang Meeting for Super-FRS magnets test.

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Presentation on theme: "Interface issues on Super-FRS magnets test at CERN CrYogenic Department in Common System (CSCY) GSI, Darmstadt Yu Xiang Meeting for Super-FRS magnets test."— Presentation transcript:

1 Interface issues on Super-FRS magnets test at CERN CrYogenic Department in Common System (CSCY) GSI, Darmstadt Yu Xiang Meeting for Super-FRS magnets test at GSI (15.10.2014)

2 1.Installation of safety valve in Upright and Non- Upright positions; 2.Pressure drop over release line when safety valve opens with the maximum discharge flow; 3.Reaction forces on release line when safety valve opens with the maximum discharge flow; Meeting for Super-FRS magnets test at GSI (15.10.2014)

3 Installation of safety valve in upright and Non-Upright positions 6.2.5.2 Exceptions in Codes and Standards which allow the Non- Upright Position 6.2.5 Mounting Position – Horizontal Installation 6.2.5.1 Codes and Standards which direct an installation in the Upright Position a typical functional curve of opening of a spring loaded safety valve of safety valve (http://www.leser.com/en/tools/safety-valve-tutorial/spring- loaded-safety-valve-from-leser.html)

4 Installation of safety valve in upright and Non-Upright positions Potential problems with the safety of surrounding einviroment (cabling bridge, personnel accebility of current leads, icing on safety valve,...)

5 Sizing the RD and the SRV for long multiplet under Insulation Vacuum Loss to Air (EN 13458-2:2002, EN ISO 4126-1) Set pressure for rapture disk (RD) Set pressure for safety valve (SRV) Minumum size for safety valve Minumum size for rapture disk Minimum flow rate for safety valve release

6 Flow over release line when safety valve opens with the discharge flow at 12.0 kg/s at 20 bar and 10 K 12 kg/s at 20 bar and 10 K flow in bend to simulate the flow in safety valve Temperature profile after flow gets stable Flow streamline after flow gets stable

7 Pressure drop over release line when safety valve opens with the maximum discharge flow 20.0 bar 20.3 bar 19.2 bar ~19.7 bar DP = ~ 0.3 bar < 3% x 20 bar = 0.6 bar

8 Size checking for release line for SRV on long multiplet cryostat (01- 10-2014) DP = ~ 0.3 bar < 3% x 20 bar = 0.6 bar

9 Safety valve from LESER

10 Calculation of the reaction forces on release line when the SRV on long multiplet cryostat opens Under http://www.valvestar.com/ from LESER, there are three different ways to calculate the reaction forces : 1.ISO 4126-9 2.API 520 Part 2 3.AD 2000 –Merkblatt A2 6.5.3 Calculation of the reaction forces 6.5.3.2-2 in metric unit for an open discharge system needs to be double checked!!

11 Pressure rising in helium vessel of long multiplet due to electro-magnetic energy dissipation when the long quadrupole quenches. Quench of Long Quadrupole under quench protection Energy stored at 1.1*In -> 1.29 MJ : P_Helium = 12 bars (+/- 1.0 bar) Energy dissipated within coils when Rd=1.4 Ohm -> 77% out of 1.29 MJ = 1.0 MJ : P_Helium = 10 bars (+/- 1.0 bar) Energy dissipated within coils when Rd=2.1 Ohm -> 66% out of 1.29 MJ = 0.85 MJ : P_Helium = 8 bars (+/- 1.0 bar) Energy dissipated within coils when Rd=2.8 Ohm -> 57% out of 1.29 MJ = 0.74 MJ : P_Helium = 7 bars (+/- 1.0 bar) Energy dissipated within coils when Rd=4 Ohm -> 44% out of 1.29 MJ = 0.57 MJ : P_Helium = 5 bars (+/- 1.0 bar) Science & engineering for cryogenic safety. Philippe Lebrun. European Graduate Course in Cryogenics, Helium Week, WUT & CERN 30 August –3 September 2010

12 Pressure rising in helium vessel of dipole due to electro-magnetic energy dissipation when the dipole quenches. Quench of Dipole under quench protection Energy stored at 1.1*In -> 452 kJ: P_Helium > 20 bars Energy dissipated within the coil when Rd=1.4 Ohm -> 35% out of 452 kJ = 148.8 kJ : P_Helium > 20 bars Energy dissipated within the coil when Rd=2.1 Ohm -> 21% out of 452 kJ = 95.0 kJ : P_Helium > 20 bars Energy dissipated within the coil when Rd=2.8 Ohm -> 14% out of 452 kJ = 63.0 kJ : for CASE B-1 of CEA dipole, P_Helium = 23 bars (+/- 1.0 bar) for CASE B-2 of CEA dipole, P_Helium = 17 bars (+/- 1.0 bar) for CASE B-3 of CEA dipole, P_Helium = 13 bars (+/- 1.0 bar)

13 Thank you for your attention!


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