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Georgia Tech Discussion Mike Alber V.P. of Operations
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School Specialty Overview School Specialty is an education company that provides innovative products, programs, and services to help PreK-12 educators engage and inspire students of all ages and abilities. School Specialty goes to market through print, on-line catalogs and an outside sales force across 30 brands. School Specialty (SCHS) is a publicly traded company with an annual revenue of about $750 million.
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Our Network We operate out of six distribution centers: Fresno, CA Salina, KS Appleton, WI Mansfield, OH Lancaster, PA Nashua, NH (primarily Science kitting operation) We also have an Agenda printing operation in Bellingham WA, and a Furniture manufacturing operation in Lancaster PA.
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Network Statics – FY 10 Operations (in millions) Shipments - 2.5 Lines - 15.8 Cartons-6.1 Weight (lbs)- 109.7 Expense (in millions) Labor- $13.2 Other-$7.3 Freight / Outbound $27.2 Inventory Stocked SKU’s vary by DC - 8,500 to 41,000 Network Inventory from $85 - $130 million Other Facility Sq. Footage – 140,000 to 380,000 Total network - 1.7 million Sq. Feet
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Operational Flow Discussion Inbound Receiving Freight - Truckload and LTL Parcel Putaway Replenishment Outbound Order Filling Vendor Case Split Case Non-Conveyable Shipping Parcel Freight
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Freight Receiving
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Pallet Breakdown
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Receiving Worksheet
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Pallet / Carton Putaway Label - LPN
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Bulk Storage Area
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Bulk Putaway – Less than pallet qty’s
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Parcel Receiving Work Station
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Parcel Receipts – Staged for Split Case Putaway
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Carton Flow pick area
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Carton Flow Pick Facing
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Carton Flow – “Pick-to-Light” Wedge Scanner
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Two Level Bin Operation
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Bin Operation – Split Case
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Bin Aisle
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Bin Pick Facing – High Velocity SKU’s
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Bin Filling
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Carton Content and Shipping Label Placement
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Carton Content and Shipping Label
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RF Gun
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Packing area
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Packing Area and conveyors to Shipping
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Packing Slip
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Void Fill Process
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Carton Sealer
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Freight Lanes
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Freight Lane
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Conveyor feed to UPS truck
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Questions prior to Cartonization Discussion? End of Operations Discussion
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Cartonization - Good
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Cartonization- SKU dimensional issues
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Cartonization Opportunity
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