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Brandon L. Hunt Technical Team Leader Kansas SBEAP: Reducing Solvent Emissions Seminar Wichita, KS March 10, 2009 Reducing Solvent Emissions in Liquid Coatings
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Why is Solvent in Coatings? Solubility Reduces viscosity Ease of application Atomization Potlife Film formation Dry time Sag resistance Flow/Level
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Low VOC/HAP Technology Application Technology Formulation/Process Techniques Future Trends Avenues to Reducing Emissions
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Low VOC/HAP Technology Waterborne Comparable durability Ability for very low VOC Proper solvents can make HAP-free Temperature and humidity dependent Must not be allowed to freeze
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Low VOC/HAP Technology High Solids Low VOC/HAP levels Up to 100% solids Aesthetic limitations to higher solids Exempt Solvents/Solvent Substitution Exempt solvents count as VOC in other countries Exempt reducer can reduce emissions but does not alter the compliance VOC Few solvents are exempt; limited solubility Substitute solvents can achieve HAP compliance without significantly changing coating
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Low VOC/HAP Technology Energy Cure (UV/EB) Part size limitations Curing equipment investment Zero VOC
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Application Technology Transfer Efficiency Electrostatic, HVLP VOC reduction Gas carrier
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Formulation/Process Techniques Eliminate Layers DTM Technology Eliminate pretreatment or primer Lower Dry Film Thickness Topcoat pigmentation Improved hiding power of pigments Higher performance resins Solvent replacement Extender pigments Reactive diluents/additives
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Future Trends Eliminate Layers Self-Stratifying Technology Eliminate pretreatment or primer Hybrid Technology Powder/EB Cure
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Other Green Technology Eliminate Cr (VI) Chrome Hazard Free Technology Pretreatments Primers Surfacers
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Sherwin-Williams Initiatives We believe the optimal green coating should do two things: minimize the impact on air quality and deliver maximum performance. So we've developed the GreenSure symbol to help you identify the products that meet our highest green coating standards. EcoVision is our company-wide commitment to look for and implement ways that reduce our impact on the environment. It's a shared and ongoing vision that all Sherwin- Williams employees can help achieve. www.sherwin-williams.com/pro/green/
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Websites for further information: www.sherwin-williams.com www.swaerospace.com
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Thank you!! Acknowledgements: Kenneth Gabele Manager, Sherwin-Williams Regulatory Information Services Heidi Perez-Hernandez Chemist, Sherwin-Williams Aerospace Coatings
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